Hyundai H1: Body Repair Manual - part 23

Remove the rear step panel.

Grind and smooth any weld traces which might be left on the
body surface by using an air grinder or similar tool, being careful
not to damage any of the panels which is not to be replaced.

Using a hammer and a dolly, correct any flanges that become
bent or deformed when spotwelds are broken.

BODY PANEL REPAIR PROCEDURE - Rear step panel

PSAS0090

PSAS0080

Hammer

Dolly

INSTALLATION

Fit and clamp the rear step panel in place for temporary welding.

Fit and clamp the rear side sill inner panel in place for welding

If necessary, make temporary welds to the rear side sill outer
panel and center pillar outer panel, and then check to confirm
that the closing and fit for door are correct.

MIG plug weld all holes.

Clean and prepare all welds, removing all residue.

Apply the two-part epoxy primer to the interior of rear step panel.

BODY PANEL REPAIR PROCEDURE - Rear step panel

PSAS0091

PSAS0110

PSAS0081

PSAS0100

Rear side sill inner panel

Apply an anti-corrosion agent as required.

Prepare exterior surfaces for priming, using wax and grease
remover.

Apply metal conditioner and water rinse.

10. Apply conversion coating and water rinse.
11. Apply the two-part epoxy primer.

12. Apply the correct seam sealer to all joints carefully (Refer to the

BODY SEALING LOCATIONS).

13. Reprime over the seam sealer to complete the repair.

14. After completing body repairs, carefully apply under coating to

the welded parts (Refer to the CORROSION PROTECTION).

15. In order to improve corrosion resistance, if necessary, apply a

under body anti-corrosion agent to the panel which is repaired
or replaced (Refer to the CORROSION PROTECTION).

BODY PANEL REPAIR PROCEDURE - Rear step panel

PSAS0120

PSAS0140

PSAS0130

BODY PANEL REPAIR PROCEDURE - Quarter outer panel

QUARTER OUTER PANEL

SHORT BODY (LH)

QSAQ2020

QSAQ2030

QSAQ2010

Spot welding or MIG plug welding

MIG butt weldling

WELDING POINTS

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