Great Wall service chassis and body Manual - part 95

B0-4

Vehicle Body

 Front Door

Front door

Element figure

(glass)

glasschannel

outer auchi

inner tri-angle trim panel

door limiting device

door hinge

indoor handle

seal strip on
door plate

electric switch
and panel

interior trim panel
of electric door

(Dr)

interior trim panel
of electric door

(SF)

interior trim panel of
electric door

sleeve

snapping ring

elevator handle

(SL SK SY SJ)

door lamp

inner clip

lower rear glass

guide track

sliding channel

small sliding track

door lock assembly

lower front glass
guide track

lock clip

lock ring

lock barrel

outdoor handle

manual interior
trim panel(Dr)

snapping ring

glass bracket and glass gasket

rear vision mirror

B0-5

Adjustment of front door

1.

Adjust the car door in the front-back and vertical direction;

Adjust the car door under the condition that the bolts of body

side hinge are loosened.

2.

Adjust the car door in left-right and vertical direction

Adjustment should be made after the bolts of side hinge of

body are loosened.

3.

Adjust the clip of door lock:

(a)

Check whether the car door assembly and the match of

door lock are adjusted correctly.

(b)

Loosen the lock clip lightly to mount the screws and tap

the lock clip with hammer to adjust their positions.

(c)

Screw off the fixing screws of lock clip.

Disassembly of front door

1.

Tear down the elevator handle (Dr)

Pull out the snapping ring of spring with dishcloth and tear

down the elevator handle and the sleeve.

2.

Tear down the indoor handle

3.

Tear down the inner triangle trim panel;

Loosen the clip open with a screwdriver to tear down the inner

triangle trim panel.

Notice: before using the screwdriver, wrapping the

screwdriver head with adhesive strap.

4.

Tear down the rear vision mirror;

Tear down the three screws and rear vision mirror.

 Vehicle Body

 Front Door

B0-6

5. Tear down the interior trim panel of car door:

 (a)

Tear down the inner clip bolts and the inner clip.

 (b)

Tear down the door lamp bolts and the door lamp;

 (c)

Insert the screwdriver into seam between fixing clip and

interior trim panel of car door to loosen the interior trim

panel.

Notice: before using the screwdriver, wrap its head with

adhesive strap.

(d)

Tear down the interior trim panel of car door.

(Dr

SF)

(a)

Tear down the inner clip bolts and the inner clip;

(b)

Tear down the door lamp bolts and the door lamp;

(c)

Tear down the electric switch and panel.

(d)

Insert the screwdriver into the seam between fixing clip

and the interior trim panel of car door to loosen the

interior trim panel.

Remark: use the adhesive strap to wrap the screwdriver

head before using.

(e)

Tear down the interior trim panel of car door.

SL SK SY SJ)

(a)

Tear down the door lamp bolts and the door lamp;

(b)

Tear down the electric switch and the panel;

(c)

Tear down the screw covers and screws on the indoor

trim panel

(d)

Insert the screwdriver into the seam between the fixing

clip and the interior trim panel of car door to loosen it.

Notice: use the adhesive strap to wrap the screwdriver

head before using.

(f)

Tear down the interior trim panel of car door.

manually operated indoor plate

inner plate of electric door (type A)

inner plate of electric door (type B)

12 clips

ten clips
four sets of bolt and nut

Vehicle Body 

 Front Car Door

12 clips

6.

Tear down the outer auchi

Loosen the clip along the edge of paneling to tear down the

outer

7.

Tear down the door and window glass;

(a)

Tear down the fixing bolts in the two glass sliding-

grooves.

(b)

Pull up the glass to take it down.

8.

Tear down the glass groove on car door.

B0-7

Change of Glass

   (Dr SF)

1.

Tear down the glass bracket with screwdriver or similar

tool;

2.

Coat the black glue on the inside of glass bracket liner;

3.

Tap the glass bracket with rubber hammer to encase it in.

(SL SK SY SJ)

1.

Tear down the bolts on gear plate with pliers or similar

tool;

2.

Tear down the bolts of glass bracket of car door to take

out the glass.

Vehicle Body 

 Front Car Door

170mm

Dr. SF

SL. SK. SY. SJ

9.

Tear down t the lower rear glass guide track:

Tear down the bolts and guide track.

10. Tear down the lower front glass guide track;

Tear down the bolts and guide track.

11. Tear down the glass elevator:

(a)

Tear down the two fixing bolts of small sliding track;

(b)

Tear down the fixing bolts of three elevators (manually

operated)

Tear down the fixing bolts of four elevators. (electric)

(c)

Tear down the elevator through the auxiliary hole.

12. Tear down the lock ring inside the vehicle;

Disconnect the control lever to tear down the lock ring inside

the vehicle.

13. Tear down the door lock and outdoor handle with lock

barrel;

(a)

Disconnect the control lever from the outdoor handle

with lock barrel.

(b)

Tear down the 3 bolts and door lock.

(c)

Tear down the two bolts and outdoor handle with lock

barrel.

(d) Tear down the spring snapping ring and lock barrel.