Geely CK (2008). Manual part - 66

 

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Geely CK (2008). Manual part - 66

 

 

261

IV. WARNING MARKS

When using or maintaining an airbag, the warnings shall be indicated. When maintaining, proceed in accor-

dance with the description of mark. In addition, if the mark is damaged or stained, it shall be replaced.

1. Driver airbag assembly, see Fig. 1.

2. Clock spring, see Fig. 2.

3. ECU, see Fig. 3.

4. Sun Visor, see Fig. 4.

5. Steering wheel, Fig. 5.

Warning Mark

Figure 1

Warning 
Mark

Figure 2

Warning Mark

Figure 3

Warning Mark

Warning Mark

Figure 4

Sun Visor

Figure 5

262

Section 3 Removal & Installation

I. SRS ELECTRONICAL CONTROL UNIT (ECU)

1. Operations prior to Removal

(1) Turn the ignition switch OFF.

(2) Remove negative (-) terminal cable of the battery. Put it in a proper position or   wrap it up with insulating

tape.

2. Removal procedures:

(1) Remove the central passage side cover plate (or remove auxiliary console).

(2) Remove the connectors to SRS ECU.

(3) Remove ECU.

3. Installation procedures:

(1) Install ECU.

(2) Install the connectors to SRS ECU.

(3) Install the central passage side cover plate (or install auxiliary console).

(4) Connect negative (-) terminal cable of the battery.

4. Key points for Installation:

(1) Install ECU.

(2) Check after installation.

1

Turn the ignition switch ON.

2

The warning light goes on within 6s, and then goes out.

(3) If the light doesn't go out, check the trouble and eliminate it.

NOTICE

1. Work must be started 60s after the negative (-) terminal cable is detached from battery. The detached

negative (-) terminal cable shall be protected with insulating tape for insulation.

2. Never attempt to dismantle or repair an ECU. If there is any trouble, replace the ECU with a new one.

3. Prevent the ECU from shock or vibration. If pitting, crack or distortion is found, replace the ECU with

a new one.

4. Every time an airbag is deployed, the ECU shall be replaced with a new one.

5. When disassembling or maintaining the parts around ECU, attention must be given to avoid contacting

the ECU.

NOTICE

If the ECU cannot be installed correctly, the airbag will not act normally.

263

5. Check:

ECU case for pitting, crack and distortion.

The joint for damage and distortion.

For other ECU checkings, see Troubleshooting.

II. AIRBAG ASSEMBLY & CLOCK SPRING

1. Operations prior to removal

(1) Take out the ignition key after the steering wheel and front wheel are adjusted to straightforward direction.

(2) Remove negative (-) terminal cable from the battery.

2. Removal procedures of the driver airbag assembly:

(1) Unscrew the screws of the two sides.

(2) Disconnect the connector of the wire harness.

(3) Remove the components of airbag assembly.

(4) Remove steering wheel.

3. Removal procedures of clock spring:

(1) Remove the driver airbag assembly (disconnect the connector).

(2) Remove steering wheel gently (see the precautions).

(3) Open the upper closure of the combination switch, locate and

disconnect the connector of wire harness in the lower end.

(4) Remove clock spring from the steering wheel.

4. Installation procedures of the driver airbag assembly

(1) Pre-Check

Steering wheel

Connect the wire harness

Driver airbag assembly

(2) Screw up the installation screws of the two sides.

(3) Connection of the negative (-) terminal of the battery

(4) Check after installation.

NOTICE

If pitting, crack or distortion is found on an ECU, replace it with a new one.

NOTICE

Put the removed driver airbag

assembly upside down in a clean

and dry place for care.

NOTICE

Put the removed clock spring in

a clean and dry place for care.

264

5. Installation procedures of clock spring:

(1) Pre-Check

Thread the line at the upper end of the clock spring through hole on the body part of the steering

wheel

Connection and fixation of the clock spring and steering wheel

(2) Install the upper hood of the combination switch

(3) Install the steering wheel

(4) Install the airbag assembly components

(5) Connect the negative (-) terminal cable of the battery

(6) Check after installation

6. Removal of steering wheel (see the figure below)

(1) Remove the installation screws from the middle and remove the steering wheel.(Disconnect the horn

connector)

NOTICE:

Due to the tight engagement of the spline and the steering column, it is hard to separate the steering wheel

from the column. Don't try to remove the steering wheel by force (otherwise the clock spring under the

steering wheel will be damaged). The correct way is to turn the nut on the steering column shaft end for

several pitchs and then lift the steering wheel upward.

Use Allen 
Key Socket

 

 

 

 

 

 

 

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