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Freightliner Columbia. Manual - part 2

1st through 20th Maintenance for Service Schedules III and IV

Maint. No.

Maintenance Interval

Service

Date

Service Schedules III and IV

Miles

M1 and M2

500,000

805 000

Table 6, 1st through 20th Maintenance for Service Schedules III and IV

21st through 40th Maintenance for Service Schedules III and IV

Maint. No.

Maintenance Interval

Service

Date

Service Schedules III and IV

Miles

525,000

845 000

550,000

885 000

575,000

925 000

M1, M2, and M3

600,000

966 000

625,000

1 005 800

650,000

1 046 000

675,000

1 086 000

M1 and M2

700,000

1 127 000

725,000

1 167 000

750,000

1 207 000

775,000

1 248 000

M1 and M2

800,000

1 287 000

825,000

1 328 000

850,000

1 368 000

875,000

1 408 000

M1, M2, and M3

900,000

1 448 000

925,000

1 490 000

950,000

1 529 000

975,000

1 569 000

M1 and M2

1,000,000

1 609 000

Table 7, 21st through 40th Maintenance for Service Schedules III and IV

General Information

Vehicle Maintenance Schedule Tables: 00–03

00/7

Maintenance Operation 00–04, Lubrication and Fluid
Level Check Operation

Table 8

summarizes all op-

erations that must be performed to complete the Lu-
brication and Fluid Level Check operation 00–04
called for as an M1 maintenance interval for Service
Schedule I, II, and III vehicles, and as an M2 mainte-
nance interval for Service Schedule IV vehicles.

Maintenance operation numbers given in the table
are reference numbers used to help you find detailed
instructions in the manual on the lubrication or fluid
check.

Maintenance Operation 00–04

Lubrication and Fluid Level Check for Service Schedules I, II, III, and IV

Maint.

Operation

Number

Operation Description

Service

Schedules I, II,

and III (at M1)

Service

Schedule IV

(at M2)

Check

25–01

Eaton Fuller Clutch Release Bearing Lubrication

•

25–02

Clutch Release Cross-Shaft Lubrication

•

25–03

Sleeve Assembly Bronze Bushing Lubrication

•

26–02

Transmission Fluid Level Inspection

•

31–02

Fifth Wheel Lubrication

•

31–04

Trailer Electrical Connector Lubrication

•

32–02

Suspension Lubrication

•

33–01

Knuckle Pin Lubrication, Meritor Axles

•

33–03

Tie Rod Lubrication, Meritor Axles

•

33–05

Knuckle Pin Lubrication, Dana Spicer Axles

•

33–06

Tie Rod Lubrication, Dana Spicer Axles

•

33–09

Kingpin Lubrication, Detroit

™

Axles

•

33–10

Tie Rod Lubrication, Detroit

™

Axles

•

35–02

Axle Breather and Axle Lubricant Level Inspection

•

41–02

Driveline Lubrication

•

42–05

Dana Spicer Camshaft Bracket Lubrication

•

42–06

Dana Spicer, Haldex, and Gunite Slack Adjuster
Lubrication

•

42–07

Meritor Camshaft Bracket Lubrication

•

46–03

Power Steering Fluid Level Inspection

•

46–04

Power Steering Gear Lubrication

•

46–05

Drag Link Lubrication

•

46–06

Rack and Pinion Inspection

•

72–01

Door Seal, Door Latch, and Door Hinge Lubrication

•

88–01

Hood Rear Support Lubrication

•

For Schedule II vehicles with Detroit axles, complete this procedure once a year or every 25,000 miles (40 000 km), whichever comes first.

Table 8, Maintenance Operation 00-04, Lubrication and Fluid Level Check for Service Schedules I, II, III, and IV

General Information

Lubrication and Fluid Level Check: 00–04

00/8

The Initial Maintenance table lists all maintenance
operations that are to be performed at the initial
maintenance (IM) interval. Maintenance operation
numbers are reference numbers used to help you
find detailed instructions in this manual on the main-

tenance operations to be performed. All operations
listed in the table, along with the operations listed in
the applicable M1 maintenance interval table, must
be performed to complete the initial maintenance
(IM).

Maintenance

Operation Number

Initial Maintenance (IM) Operations for Service Schedules I, II, III, and IV

Check

00–06

Perform all M1 Operations

31–03

Frame Fastener Torque Check

31–05

Premier 690 Coupling Inspection

32–03

Suspension U-Bolt Torque Check

33–04

All-Axle Alignment Check

40–01

Wheel Nut Check

47–03

Fuel Tank Band-Nut Tightening

Table 9, Initial Maintenance (IM) Operations for Service Schedules I, II, III, and IV

General Information

Initial Maintenance (IM) Operations: 00–05

00/9

The M1 Maintenance Interval Operations tables list
all maintenance operations that are to be performed
at the M1 maintenance interval. Maintenance opera-
tion numbers are reference numbers used to help
you find detailed instructions in this manual on the
maintenance operations to be performed.

IMPORTANT: After performing all operations listed in
this table, perform all daily, weekly, and monthly
maintenance operations listed in the "Pretrip and
Post-Trip Inspections and Maintenance" chapter of
the Columbia® Driver’s Manual.

Maintenance

Operation Number

M1 Maintenance Interval Operations for Service Schedules I, II, and III

Check

00–04

Lubrication and Fluid Level Check (includes the following)

• Eaton Fuller Clutch Release Bearing Lubrication
• Fifth Wheel Lubrication
• Trailer Electrical Connector Lubrication
• Suspension Lubrication
• Knuckle Pin Lubrication, Dana Spicer Axles
• Tie Rod Lubrication, Dana Spicer Axles
• Driveline Lubrication
• Dana Spicer Camshaft Bracket Lubrication
• Dana Spicer, Haldex, and Gunite Slack Adjuster Lubrication
• Door Seal, Door Latch, and Door Hinge Lubrication
• Hood Rear Support Lubrication

13–01

Air Compressor Inspection

20–03

Fan Clutch Check (noise emission control)

31–01

Fifth Wheel Inspection

31–05

Premier 690 Coupling Inspection

40–02

Tire Check

41–01

Driveline Inspection