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Broken clutch housing See STARTER article Pinion shaft rusted or dry See STARTER article Engine basic timing incorrect See Ignition Timing in TUNE- UP article Broken teeth on engine flywheel Replace flywheel and check for starter pinion gear damage Starter Will Not Crank Engine Faulty overrunning clutch See STARTER article Broken clutch housing See STARTER article Broken flywheel teeth Replace flywheel and check for starter pinion gear damage Armature shaft sheared or reduction gear teeth stripped See STARTER article Weak battery Charge or replace battery as necessary Faulty solenoid See On-Vehicle Tests in STARTER article Poor grounds Check all ground connections for tight and clean connections Ignition switch faulty or misadjusted Adjust or replace ignition switch as necessary Starter Cranks Engine Slowly Battery weak or defective Charge or replace battery as necessary Engine overheated See ENGINE COOLING SYSTEM article Engine oil too heavy Check that proper viscosity oil is used Poor battery-to-starter connections Check that all between battery and starter are clean and tight Current draw too low or too high See Bench Tests in STARTER article Bent armature, loose pole shoes screws or worn bearing See STARTER article Burned solenoid contacts Replace solenoid Faulty starter Replace starter Starter Engages Engine Only Momentarily Engine timing too far advanced See Ignition Timing in TUNE- UP article Overrunning clutch not engaging properly Replace overrunning clutch. See STARTER article Broken starter clutch See STARTER article Broken teeth on engine flywheel Replace flywheel and check starter pinion gear for damage Weak drive assembly thrust spring See STARTER article Weak hold-in coil See Bench Tests in STARTER article Starter Drive Will Not Engage Defective point assembly See Testing in STARTER article Poor point assembly ground See Testing in STARTER article Defective pull-in coil Replace starter solenoid Starter Relay Does Not Close Dead battery Charge or replace battery as necessary Faulty wiring Check all wiring and connections leading to relay Neutral safety switch faulty Replace neutral safety switch Starter relay faulty Replace starter relay Starter Drive Will Not Disengage Starter motor loose on mountings Tighten starter attach bolts Worn drive end bushing See STARTER article Damaged engine flywheel teeth Replace flywheel and starter pinion gear for damage Drive yolk return spring broken or missing Replace return spring Faulty ignition switch Replace ignition switch Insufficient clearance between winding leads to solenoid terminal and main contact in solenoid Replace starter solenoid Starter clutch not disengaging Replace starter clutch Ignition starter switch Replace ignition switch contacts sticking Starter Relay Operates but Solenoid Does Not Faulty solenoid switch, switch connections or relay Check all wiring between relay and solenoid or replace relay or solenoid as necessary |