Daewoo Musso. Manual - part 309

5D2-38  TRANSFER CASE (TOD)

SPEED SENSOR IN FRONT AND
REAR PROPELLER SHAFT

Replacement Procedure

1. Disconnect (-) cable from battery.

2. Detach shift motor assembly.

3. Disconnect front and rear speed sensor connector (white 3

pin) upper backside transfer case.

4. Disconnect speed sensor connect from locking sleeve by

pushing.

5. Disconnect wire stick cap from the detached connector.

6. Unscrew rear speed sensor mounting bolt (M10) from upper

side of rear case flange.

7. Detach sensor from transfer case by lifting up using tool.

Notice

When disconnect sensor, make sure on adequate pressure
due to sensitiveness with shock.

8. Disconnect taping from both protection tube ends that wrap

3 wires of speed sensor and 1 wire of clutch coil.

9. Disconnect tube.

TRANSFER CASE (TOD)  5D2-39

10. Disconnect pin and wire from speed sensor connector by

pulling sticking long-nose plier into “L” pin in connector.

11. On the same way, disconnect pin and wire “M” and “N”

from connector.

Notice

Do not touch the wires related with EMC.

12. Prepare new speed sensor.

13. Connect 3 pins with wires of speed sensor to coincide with

each connection position.

14. Using long-nose plier, connect tightly by pulling pins.

15. Apply rubber cap into connector using long-nose plier not

to detach.

16. Connect protection tube with wire.

17. Tape both ends of tube.

18. Putting rear speed sensor into hole, connect exactly

pushing both ends.

19. Screw 1 unit of bolt (M10).

Installation Notice

Tightening  Torque

9 - 11 Nm

20. Connect speed sensor connector, then locking sleeve.

Reference

Front propeller shaft should be premised by removal of
shift motor.

After disconnecting shift motor, procedure of replacement
on sensor assembly of accords with one of rear speed
sensor.

5D2-40  TRANSFER CASE (TOD)

REPLACEMENT OF OIL

Oil Specification

Specified Oil Level

Specification

Standard

Capacity

Service

A.T.F S-3, S-4 or Dexron II, III

1.4 Litre

Inspection every 15,000km, Replacement every 50,000km

=

Oil Replacement

1. Lift on vehicle then make sure on safety.

2. Prepare a vessel to drain transfer case oil.

3. Release filler plug.

4. Drain oil completely.

5. Wash drain plug and than tighten.

Installation Notice

Tightening  Torque

19 - 30 Nm

6. Replenish standardized oil by specified level through filler

plug hole.

7. Tighten filler plug after washing.

Installation Notice

8. Check oil leakage.

Tightening  Torque

19 - 30 Nm

.

.

TRANSFER CASE (TOD)  5D2-41

UNIT REPAIR

TRANSFER CASE

Transfer Case, Diassembled View