Daewoo Musso. Manual - part 293

TRANSFER CASE (PART TIME 4408)  5D1-11

TRANSFER CASE

1 Rear Companion Flange
2 Cover
3 Front Companion Flange
4 Breather Plug
5 Case
6 Input Shaft
7 Mounting Bolt ..................................... 38-52 Nm

8 Transmission Adapter
9 Bolt ..................................................... 81-59 Nm

10 Washer

11 Front Propeller Shaft

12 Bolt ..................................................... 81-89 Nm
13 Washer
14 Rear Propeller Shaft

5D1-12  TRANSFER CASE (PART TIME 4408)

Removal & Installation Procedure

1. Disconnect the negative terminal from the battery.

2. Lift up the vehicle and fix it safely.

3. Remove the drain plug and drain the oil.

Reinstall the drain plug.

* If planar damper is installed, unscrew 4 bolts and remove

the planar damper.

Installation Notice

Tightening  Torque

19 - 30 Nm

4. Remove the breather hose.

5. Disconnect the speedometer cable connector and other

cable connectors and wiring harnesses.

6. Support the transfer case with jack and remove the front

and rear propeller shafts from the transfer case.

Installation Notice

Front

Rear

81 - 89 Nm

70 - 80 Nm

Tightening Torque

TRANSFER CASE (PART TIME 4408)  5D1-13

7. Remove the center mounting nuts and end sides mounting

bolts of the cross member and then remove the cross
member.

Installation Notice

Tightening Torque(1)

Tightening Torque(2)

21 - 35 Nm

62 - 93 Nm

8. Remove the transfer case by removing the bolts attaching

the transfer case to the transmission.

Installation Notice

Notice

Apply long-term grease to the inner spline of the transfer
case input shaft.

9. Installation should follow the removal procedure in the

reverse order.

Tightening  Torque

38 - 51 Nm

5D1-14  TRANSFER CASE (PART TIME 4408)

UNIT REPAIR

TRANSFER CASE

Preceding Work : Removal of the transfer case