Daewoo Musso. Manual - part 276

 

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Daewoo Musso. Manual - part 276

 

 

5B-6  MANUAL TRANSMISSION

Check

Loosened transmission or flywheel housing bolts,

improper alignment.

Synchronizer damaged or excessively worn.

Blocking ring damaged, worn index slots or friction

surfaces worn or damaged.

Excessive countershaft end play.

Worn or damaged fork due to loosened shaft, rail or

shifting fork.

TRANSMISSION JUMPS OUT

Action

Tighten bolts to specified value. Realign if necessary.

Check or replace synchronizer parts.

Check or replace blocking ring.

Check worn or damaged parts. Adjust shim thickness

using roller bearings if necessary.

Check for wear or damaged. Replace worn or

damaged parts.

Check

Fork or offset lever loose on shaft or rail.

Worn or damaged forks, offset lever, shaft or rail.

Worn or damaged synchronizer.

Worn or damaged gears.

TRANSMISSION LOCKED IN ONE GEAR

Action

Replace extension, adapter or case cover. Check or

replace loose parts on shaft or rail. Replace roll pin(s).

Remove extension, adapter or case cover. Check for

wear or damaged. Replace damaged parts.

Check worn or damaged synchronizer parts and

replace if necessary.

Check worn or damaged  gears and replace if neces-

sary.

Check

Improper or low transmission oil.

Loose bolts or other attaching parts.

Improper flywheel housing to engine crankshaft

alignment.

Noisy transmission bearing.

Noisy gears.

TRANSMISSION NOISE

Action

Add or drain and replace with proper oil.

Tighten as specified.

Realign correctly.

Check bearings, bearing rollers and parts for wear or

damage.

Replace if necessary.

Check for worn or damaged gears

(including speedometer gear).

Replace if necessary.

MANUAL TRANSMISSION  5B-7

TRANSMISSION LEAKAGE

Check

Leakage from transmission.

Vent or breather clogged.

Too much oil.

Loose bolts at sealing faces.

Improperly applied sealant.

Worn or damaged oil seal.

Action

Clean all exposed surfaces, then check for leaks.

Clean or replace vent or breather.

Check oil level.

Tighten as specified.

Clean leaking surfaces.
Reapply sealant.
Replace oil seal.

5B-8  MANUAL TRANSMISSION

1 Shift Hop-out

  2 Shift Gear Crash

    3 Shift Block-out
            4 Hard Shift

      5 Noise in Reverse Gear

6 Noise in 5th Gear
       7 Noise in 4th Gear

 8 Noise in 3rd Gear
        9 Noise in 2nd Gear

 10 Noise in 1st Gear
        11 Noise in All Speeds

  12 Leak at Transmission Rear Part
         13 Leak at Transmission Center Part

   14 Leak at Transmission Front

DIAGNOSIS TABLE

  Condition

  Possible Faulty Part

Transmission Case
Extension Housing
Shift Cover / Shift Shift
Shift Control Lever
Input Bearing Retainer
Input Gear Set
3rd Speed Gear Set
2nd Speed Gear Set
Reverse Speed Gear Set
1st Speed Gear Set
5th Speed Gear Set
Clutch Housing and Release Derive
Crankshaft Pilot Bushing and Release Bearing
Input Bearing
Main Shaft Input Bearing
Main Shaft Thrust Bearing
3rd Speed Gear Bearing
2nd Speed Gear Bearing
1st Speed Gear Bearing
Reverse Idler Gear Bushing
Counter Shaft Front Bearing
Counter Shaft Rear Bearing
Counter Shaft Thrust Bearing
5th Speed Drive Gear Bearing
Slip Yoke Bushing
Slip Yoke Seal
Speedometer Drive / Driven Gears
Speedometer Driven Gear Housing
Input Shaft Seal
1 - 2 Synchronizer Assembly
3 - 4 Synchronizer Assembly
5th Synchronizer Assembly
Ring Oil Seal
T/C Front Face

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MANUAL TRANSMISSION  5B-9

COMPONENT LOCATOR

 

 

 

 

 

 

 

Content   ..  274  275  276  277   ..