Daewoo Musso. Manual - part 70

 

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Daewoo Musso. Manual - part 70

 

 

1B2-100  M161 ENGINE MECHANICAL

9. Fill up engine oil through the engine oil filler opening.

10. Check for oil leaks at normal engine temperature after

starting the engine.

11. Stop the engine and wait 5 minutes.

Check the oil level and fill up as specified if necessary.

4. Remove the drain plug (1) and drain the engine oil.

Notice

Leave the oil filler cap (3) open to ease the engine oil
discharge.

5. Tighten the engine oil drain plug after cleaning it.

Installation Notice

Tools Required

103 589 02 09 00 Oil Filter Socket Wrench

Replacement Procedure

1. Install the socket wrench”7” (special tool : 103 589 02 09

00) on the oil filter cover (2).

Notice

Make the screw cover removable by tightening the bolt at
the side of the socket wrench (special tool).

2. Install the wrench to the upper bolt in the socket wrench

and remove the oil cover by turning it.

3. Remove the oil filter element.

Notice

Work with a cloth under the vehicle when removing the oil
filter element to not drain the oil.

Replace the seal washer with new one.

6. Replace the O-ring(5) in the oil filter cover with new one.

Notice

Apply the engine oil to the O-ring.

7. Insert new oil filter element into the oil filter housing.

Tightening Torque

25 Nm

8. Temporarily tighten the oil filter cover (2). Install the socket

wrench “7” (special tool : 103 589 02 09 00), and then
completely tighten it.

Installation Notice

2 Oil  Filter  Cover
5 O-ring
6 Oil  Filter  Element
7 Special  Tool (Socket Wrench)

Tightening Torque

25 Nm

M161 ENGINE MECHANICAL  1B2-101

OIL PUMP

Preceding Work : Removal of oil pan

1 Bolt (M8 X 35, 3 piece) ................... 22.5-27.5 Nm
2 Oil Pump
3 Oil Strainer Assembly
4 Bolt (M6 X 12, 2 pieces) ......................... 9-11 Nm

(In E23 Engine, These Bolts are
Combined with Baffle Plate)

5 Bolt (M8 X 20, 1 pieces) ....................... 29-35 Nm

6 Washer
7 Sprocket (Oil Pump Drive)
8 Chain (Oil Pump Drive)
9 Plate-Baffle

10 Bolt (M6 X 12, 6 piece) ........................... 9-11 Nm

(E23 Engine Only : Baffle Plate Mounting Bolt)

1B2-102  M161 ENGINE MECHANICAL

Removal & Installation Procedure

1. Unscrew the bolt (6) from the oil pump drive sprocket and

separate the oil pump drive chain.

Installation Notice

Tightening Torque

Bolt (4) 9 - 11 Nm

Bolt (5) 9 - 11 Nm

Tightening  Torque

29 - 35 Nm

2. Unscrew the bolts (4,5) and remove the oil strainer assembly

(3).

Installation Notice

Insert the steel gasket into the oil pump and bolt (4) mounting
surface.

3. Unscrew the six bolts (11) and remove the haffle plate.

Installation Notice

Tightening  Torque

9 - 11 Nm

4. Unscrew the three bolt (1) and remove the oil pump.

Installation Notice

Tightening  Torque

22.5 - 27.5 Nm

M161 ENGINE MECHANICAL  1B2-103

OIL PRESSURE RELIEF VALVE

Preceding Work : Removal of oil pan

1 Screw Plug ................................................ 50 Nm
2 Compression Spring

Removal & Installation Procedure

1. Remove the screw plug (1).

Installation Notice

2. Remove the spring (2), guide pin (3) and the piston (4).

3. Installation should follow the removal procedure in the

reverse order.

Notice

Don’t use the seal for the screw plug.

3 Guide Pin
4 Piston

Tightening Torque

50 Nm

 

 

 

 

 

 

 

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