Daewoo Matiz (2003 year). Manual - part 177

POWER STEERING GEAR  6C – 13

SPECIFICATIONS

GENERAL SPECIFICATIONS

Application

Description

Power Steering Fluid

Power Steering Fluid DEXRON

R

-

II or 

DEXRON

R

-

III

Capacity

1.0 L  (1.056 qt)

Type

Rack and Pinion

Overall Gear Ratio

15.7 : 1

Power Steering Angle

144, 155

Inside

39.5

_

±

 2

_

Tire

Outside

33.5

_

±

 2

_

175 Tire

Inside

34.9

_

±

 2

_

Outside

30.5

_

±

 2

_

Grease

Rack

POLYUREAS

Ball Joint

SYNTHETICS OILS & LI SOAPS

FASTENER TIGHTENING SPECIFICATIONS

Application

N

S

m

Lb-Ft

Lb-In

Power Steering Gear Bracket Bolt

50–55

36–41

–

Power Steering Gear Pinion Nut

40–50

30–36

–

Power Steering Gear Pinion Dust Cover

45–55

33–41

–

Power Steering Gear Pressure Line Fitting

25–35

18–25

–

Power Steering Oil Pressure Pipe Fitting (Gear Side)

21–35

16–25

–

Power Steering Gear Ajuster Plug

Refer to “DIAGNOSIS” in this section.

SECTION 6D

MANUAL STEERING GEAR

CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.

TABLE OF CONTENTS

Description and Operation

6D-2

. . . . . . . . . . . . . . . . . . 

Manual Rack and Pinion

6D-2

. . . . . . . . . . . . . . . . . . . . 

Component Locator

6D-3

. . . . . . . . . . . . . . . . . . . . . . . . 

Manual Rack and Pinion Steering Gear

6D-3

. . . . . . . 

Diagnostic Information and Procedures

6D-4

. . . . . 

Manual Rack and Pinion Steering Gear

6D-4

. . . . . . . 

Straight-Ahead Check

6D-5

. . . . . . . . . . . . . . . . . . . . . . 

Steering Wheel Restoration

6D-6

. . . . . . . . . . . . . . . . . 

Check The Turning Resistance of the
Tie Rod End or Tie Rod

6D-6

. . . . . . . . . . . . . . . . . . . . 

Adjust the Free Load of the Steering Gear

6D-6

. . . . 

Repair Instructions

6D-7

. . . . . . . . . . . . . . . . . . . . . . . . . 

On-Vehicle Service

6D-7

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Tie Rod End

6D-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rack and Pinion Boot

6D-8

. . . . . . . . . . . . . . . . . . . . . . 

Rack and Pinion Steering Gear Assembly

6D-9

. . . . 

Unit Repair

6D-11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Tie Rod End Boot

6D-11

. . . . . . . . . . . . . . . . . . . . . . . . 

Rack and Pinion

6D-11

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Specifications

6D-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

General Specifications

6D-17

. . . . . . . . . . . . . . . . . . . . 

Fastener Tightening Specifications

6D-17

. . . . . . . . . . 

Special Tools and Equipment

6D-18

. . . . . . . . . . . . . . 

Special Tools Table

6D-18

. . . . . . . . . . . . . . . . . . . . . . . 

6D – 2  MANUAL STEERING GEAR

DESCRIPTION AND OPERATION

MANUAL RACK AND PINION

The manual rack and pinion steering system consists of
two main components: the rack and the pinion. The mo-
tion of the pinion is transferred through the pinion teeth
that mesh with the teeth on the rack, which moves the
rack. The force is then transmitted through the arms on
the struts, which turn the wheels.

MANUAL STEERING GEAR  6D – 3

COMPONENT LOCATOR

MANUAL RACK AND PINION STEERING GEAR

(Left–Hand Drive Shown, Right–Hand Drive Similar)

D105B401

1. Manual Steering Gear
2. Steering Gear Bracket
3. Cotter Pin
4. Castellated Nut
5. Tie Rod End
6. Tie Rod End Lock Nut
7. Rack and Pinion Boot Clamp
8. Rack and Pinion Boot
9. Rack and Pinion Boot Wire Clamp

10. Tie Rod

11. Shock Damper Ring

12. Steering Rack Gear

13. Bulkhead Retainer
14. Bulkhead Bushing
15. Steering Gear Housing
16. Steering Gear Bracket Bushing
17. Packing
18. Dust Cover
19. Pinion Plug
20. Steering Pinion Gear
21. Roller Bearing
22. Rack Bearing
23. Adjuster Spring
24. Adjuster Plug