Daewoo Matiz (2003 year). Manual - part 126

 

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Daewoo Matiz (2003 year). Manual - part 126

 

 

4A – 6  HYDRAULIC BRAKES

MANUAL BLEEDING THE BRAKES

Important: The bleeding sequence is as follows; right
rear, left rear, right front, and left front.

Important: Check the fluid level and add the fluid during
the bleeding operation.

1. Raise the vehicle.

2. Remove the bleeder screw and cap.

D17B703B

3. Attach a transparent tube over the valve. Allow the

tube to hang submerged in brake fluid in a transpar-
ent container.

D107A303

4. Slowly push the brake pedal several times and hold

the brake pedal.

5. Tighten the bleeder screw after loosening the bleeder

screw and draining the fluid.

Caution: Hold the brake pedal until tightening the
bleeder screw.

6. Repeat the step 5, 6 until all the air is removed.

7. Check the leaks for the bleeder screw.

PEDAL TRAVEL CHECK

1. Start the engine.

2. Push the pedal three times.

3. With brake pedal depressed with a about 30Kg (66.15

lb) load, measure the clearance between the pedal
pad and the lower dash panel.

Unit : mm (in.)

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

Specification

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

60 (2.36)

D107A304

4. If clearance is less than 60mm (2.36 in.), the most

possible cause is either rear drum brake shoes are
worn out beyond the specification value or air is in
lines. Clearance still remains less than 60mm (2.36
in.) even after replacement of brake shoes and bleed-
ing of the brake system, other possible but infrequent
cause is malfunction of rear drum brake shoe adjust-
ers or booster push rod length out of adjustment.

5. Automatic clearance adjuster check is performed af-

ter removing brake drums. If the faulty is found, repair
or replace it.

HYDRAULIC BRAKES  4A – 7

BRAKE PEDAL FREE PLAY
INSPECTION

1. Push the brake pedal several times to discharge the

vacuum of the power booster.

2. Measure the pedal movement until the hardness is

felt when pushing the brake pedal by hand.

Unit : mm (in.)

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

Specification

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁ

6–10  (0.24–0.31)

3. Brake pedal free play can not be adjusted.

D107A305

4A – 8  HYDRAULIC BRAKES

REPAIR INSTRUCTIONS

ON–VEHICLE SERVICE

D107A528

BRAKE HOSE (FRONT)

Removal Procedure

1. Remove the wheels. Refer to Section 2E, Tires and

Wheels.

2. Remove the brake hose.

D

Remove the fitting (1).

D

Remove the E–ring retainer (2).

D

Disconnect the brake hose mounting from the strut
(3).

D

Remove the coupling bolt (4).

D

Plug the opening in the brake pipe and caliper to
prevent fluid loss or contamination.

D17A529B

Installation Procedure

1. Connect the brake lines to the brake hose (1).

Tighten

Tighten the brake pipe–to–hose fitting to 16 N

S

m (12

lb-ft).

2. Install the brake hose coupling bolt (2).

Tighten

Tighten the bolt to 25.5 N

S

m (19.1 lb-ft).

Important: Use only Daewoo recommended brake
fluid.

3. Bleed the brake system. Refer to “Manual Bleeding

the Brakes” in this section.

4. Check the brake system for leaks.

5. Install the wheels. Refer to Section 2E, Tires and

Wheels.

HYDRAULIC BRAKES  4A – 9

D107A530

BRAKE HOSE (REAR)

Removal Procedure

1. Remove the wheels. Refer to Section 2E, Tires and

Wheels.

2. Remove the brake hose.

D

Remove the fittings (1).

D

Remove the E–rings (2).

D

Plug the opening in the brake pipe to prevent fluid
loss or contamination.

D17A531A

Installation Procedure

1. Connect the brake lines to the brake hose.

2. Install the fitting and E–rings.

Tighten

Tighten the fitting to 16 N

S

m (12 lb-ft).

Important: Use only Daewoo recommended brake fluid.

3. Bleed the brake system. Refer to “Manual Bleeding

the Brakes” in this section.

4. Check the brake system for leaks.

5. Install the wheels. Refer to Section 2E, Tires and

Wheels.

D107A523

STOPLAMP SWITCH

(Left–Hand Drive Shown, Right–Hand
Drive Similar)

Removal Procedure

1. Disconnect the negative battery cable.

2. Remove the stoplamp switch.

D

Disconnect the connector (1).

D

Turn the stoplamp switch (2).

D107A524

Installation Procedure

1. Install the stoplamp switch.

2. Connect the electrical connector.

3. Connect the negative battery cable.

Important: After installing the stoplamp switch, pull the
lever completely.

 

 

 

 

 

 

 

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