Daewoo Matiz (2003 year). Manual - part 122

MANUAL TRANSAXLE DRIVE AXLE  3B – 3

COMPONENT LOCATOR

DRIVE AXLE ASSEMBLY

D104B401

1. Outer Joint (Rzeppa)
2. Outer Large Boot Clamp
3. Outer Boot
4. Outer Small Boot Clamp
5. Drive Axle Shaft

6. Inner Small Boot Clamp
7. Inner Boot
8. Inner Large Boot Clamp
9. Inner Joint (Tripot)

10. Inner Joint Housing

3B – 4  MANUAL TRANSAXLE DRIVE AXLE

DIAGNOSTIC INFORMATION AND PROCEDURES

ÁÁÁÁÁÁÁÁ

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Condition

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Probable Cause

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Correction

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Noise

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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

S

 Bent drive axle shaft.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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 Replace drive axle.

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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

S

 Worn the spline of drive axle shaft or joint

shaft.

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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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 Replace drive axle.

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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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S

 Worn joint by grease leakage.

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 Replace drive axle.

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Steering Wheel

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S

 Bent drive axle shaft.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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 Replace drive axle.

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Vibration

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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

S

 Worn the spline of drive axle shaft or joint

shaft.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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 Replace drive axle.

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Car Lead / Pull

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S

 Worn joint by grease leakage.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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 Replace drive axle.

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Boot Leak

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S

 Poor assembly of boot clamp.

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

S

 Replace boot clamp.

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ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

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S

 Torn boot.

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 Replace Boot.

MANUAL TRANSAXLE DRIVE AXLE  3B – 5

REPAIR INSTRUCTIONS

ON–VEHICLE SERVICE

D106B506

DRIVE AXLE ASSEMBLY

Tool Required

KM–507–B Tie Rod End Joint Remover

Removal Procedure

1. Remove the drive axle shaft nut.

D

Fix the hub not to rotate by pressing the brake ped-
al.

D

Loosen the caulking (1).

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Remove the nut (2).

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Discard the nut.

D

Remove the washer (3).

D103B505

2. Remove the wheels. Refer to Section 2E, Tires and

Wheels.

3. Remove the transaxle under cover.

D

Remove the bolts (1).

D

Remove the under cover (2).

D104B501

4. Drain the transaxle fluid through the drain plug.

5. Remove the stabilizer bar. Refer to Section 2C, Front

Suspension.

6. Separate the control arm ball joint and the tie rod end

from the knuckle. Refer to Section 6D, Manual Steer-
ing gear and Section 2C, Front Suspension.

a. Control arm ball joint bolt.

b. Tie rod end joint castellated nut.

Notice: Use only the recommended tool for separating
the tie rod from the knuckle/strut assembly. Failure to
use the recommended tool may cause damage to the
knuckle/strut assembly or the tie rod end.

3B – 6  MANUAL TRANSAXLE DRIVE AXLE

D104B502

7. Pull the drive axle shaft (1) from the wheel hub.

Important: Support the unfastened end of the drive
axle. Do not allow the drive axle to dangle freely from the
transaxle for any length of time after it has been re-
moved from the wheel hub.

D104B503

8. Remove the drive axle from the transaxle.

D

Insert a flathead screwdriver between the trans-
axle case and the drive axle joint case (1).

D

Remove the drive axle (2).

Important: Cap the transaxle drive opening after the
drive axle has been removed to keep any contamination
out.

D104B504

Inspection Procedure

1. Inspect for worn or damaged spline of drive axle (1).

2. Inspect for a leaking boot (2).

3. Inspect for a bent shaft (3).

D14B502A

Installation Procedure

1. Clean the transaxle seal.

2. Install the drive axle into the transaxle.

3. Install the wheel hub onto the drive axle shaft.

4. Mount the knuckle onto the control arm ball joint.