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TRANSFER CASE (TOD) 5D2-49 25. Install the pin on the tang end of the helical cam into the hole in the front case. Position the torsion spring tangs so CAUTION Do not bend the helical cam during installation to the front 26. Install the shift rail through the high-low shift fork and make sure that the reverse gear shift rail is seated in the front 27. Install upper and lower speed sensors into the cover. Feed the coil wire through the upper speed sensor wire shield. 28. Install upper tone wheel, speedometer gear and rear output seal. Use Output Shaft Seal Replacer and Driver or 29. Coat the mating surface of the front case with a bead of Black Non-Acid Cure Silicone Rubber or equivalent. 30. The following procedure must be followed prior to installing the rear case onto the front case half: a. Align the output shaft with the rear case output shaft bore. b. Align the helical cam with the rear case motor bore. If difficulty is encountered with seating the rear case, tap Tightening Torque 25 - 37 Nm 31. Install the bolts retaining the case halves and tighten. |