Daewoo Korando. Manual - part 280

MANUAL TRANSMISSION  5B-33

Assembly Procedure

1. Using a hydraulic press and installer, press the input shaft

bearing onto the input shaft.

2. Apply grease to the thrust bearing inner roller (15 rollers)

and install the main shaft thrust bearing and its race in the
rear of the input shaft.

3. Using a rubber hammer and installer, install the input bearing

retainer and input shaft seal after applying grease.

4. Install the bearing outer race to the retainer without end

play adjusting shim.

5B-34  MANUAL TRANSMISSION

COUNTER SHAFT

Disassembly Procedure

1. Using a hydraulic press and special tool, remove the front

bearing assembly from the counter shaft.

2. Check and clean all removed parts and replace if necessary.

Assembly Procedure

1. Using a hydraulic press and installer, press the front bearing

assembly onto the counter shaft.

2. Install is as follows :

l

Install a new O-ring on the counter shaft outer race and

lubricate it.

l

Using a installer, lightly tap the race into its bore until the

O-ring is compressed.

l

Install the race to be fully seated on the inside of the

case.

MANUAL TRANSMISSION  5B-35

EXTENSION HOUSING

Disassembly Procedure

1. Remove the vent from the extension housing.

2. Remove the O-ring and steel ring from the rear of the

extension housing.

3. Check and clean all removed parts and replace if necessary.

Assembly Procedure

1. Install the O-ring and steel ring to the rear of the extension

housing.

2. Install the vent to the extension housing.

5B-36  MANUAL TRANSMISSION

SHIFT COVER

Disassembly Procedure

1. Using a hammer and a pin punch (3/16) remove the selector

arm roll pin.

2. Before removal, note the correct position of the interlock

plate and selector arm and remove the shift shaft.

3. Check and clean all removed parts and replace if necessary.

Assembly Procedure

1. If the shaft cup plug was removed, apply plug outer surface

with sealer and install it into the cover.

2. Install the fork pads and selector plates onto the 1-2 and 3-

4 shift forks.

3. Assemble the sift cover parts as follows :

Push the shift shaft into the cover until the front of the shaft
is at the inside of the cover.