Daewoo Korando. Manual - part 207

2C-6   FRONT SUSPENSION

TORSION BAR

1 Nut
2 Torque Arm
3 Washer
4 Bolt ............................................. M10, 40-60 Nm

M12, 60-80 Nm

5 Torsion Bar End Seat
6 Dust Cover

7 Torsion Bar
8 Dust Cover
9 Height Control Arm Assembly

10 Height Control Bolt End Piece

11 Height Control Bolt

12 Height Control Seat

 FRONT SUSPENSION  2C-7

Removal & Installation Procedure

1. Remove the fixing nuts and bolts of the shock absorber

and lower arm connection.

Installation Notice

2. Remove the connecting nuts of the stabilizer bar link to the

lower arm.

Installation Notice

3. Turn the height control bolt until the distance between the

end of the height control bolt end piece and the bolt end
becomes 0-5 mm.

Installation Notice

Install the torsion bar spring and adjust the distance between
the end of the height control bolt and piece end the bolt
end to be 50-55 mm. Adjust the vehicle height.

Tightening  Torque

60 - 80 Nm

Tightening  Torque

16 - 22 Nm

4. Remove the torque arm fixing nuts and bolts and then

withdraw the torsion bar spring.

Installation Notice

M10

M12

Tightening Torque

40 - 60 Nm

60 - 80 Nm

5. Installation should follow the removal precedure in the

reverse order.

6. Check and adjust the wheel alignment.

2C-8   FRONT SUSPENSION

FRONT LOWER AND UPPER ARM

1 Nut ................................................... 120-140 Nm
2 Fulcrum Pin and Upper Arm Assembly
3 Camber/Caster Adjusting Shim
4 Bolt
5 Bolt
6 Washer
7 Upper Arm End
8 Nut ....................................................... 16-22 Nm
9 Castle Nut .......................................... 80-150 Nm

10 Cotter Pin ............................................... Replace

11 Nut ................................................... 150-180 Nm

12 Washer
13 Bolt
14 Lower Arm Assembly and Lower Arm End
15 Bolt
16 Washer
17 Nut ....................................................... 60-80 Nm

Preceding Work : Removal of the torsion bar spring

 Removal of the steering knuckle and drive shaft

 FRONT SUSPENSION  2C-9

Removal & Installation Procedure

1. Remove the shock absorber.

Installation Notice

2. Remove the fulcrum pin mounting bolts and nuts and remove

the upper arm assembly.

Notice

Be careful not to damage or lose the adjusting shims.

Upper

Lower

Distance between the nut end

and the screw end

Tightening Torque

6 - 9 mm

60 - 80 Nm

3. Remove the lower arm mounting bolts (2).

Installation Notice

Tightening  Torque

120 - 140 Nm

4. Pull out the cotter pin from the lower arm ball end assembly

and remove lower arm after loosening the slotted nut.

Installation Notice

Tightening  Torque

150 - 180 Nm

Notice

Replace the cotter pin with new one.

5. Installation should follow the removal precedure in the

reverse order.

Tightening  Torque

120 - 180 Nm

Installation Notice