Daewoo Korando. Manual - part 198

OM600 ENGINE INTAKE & EXHAUST  1G3-3

Removal & Installation Procedure

1. Loosen the air duct hose clamp and then remove the air

cleaner and air duct hose.

2. Disconnect the air cleaner housing cover clamp and remove

the cover and element.

Tightening  Torque

9 - 11 Nm

3. Loosen the nut (4EA) and remove the air cleaner housing

from the intake manifold.

Notice

Do not fold the rubber.

Operating Interval

Clean

Replace

every 20,000km

every 60,000km

4. Loosen the clamp and remove the air duct hose.

5. Loosen the mounting nut and bolt.

6. Remove the air inlet duct and hose.

7. Installation should follow the removal procedure in the

reverse order.

1G3-4  OM600 ENGINE INTAKE & EXHAUST

INTAKE AND EXHAUST MANIFOLD

1 Nut ................................................. 22.5-27.5 Nm
2 Washer
3 Support Assembly Bar
4 Nut ................................................. 22.5-27.5 Nm
5 Exhaust Manifold Assembly
6 Exhaust Gasket

7 Stud Bolt .......................................... 9.9-12.1 Nm
8 Bolt (M8) ........................................ 22.5-27.5 Nm
9 Intake Duct

10 Intake Duct Gasket

11 Intake Manifold

12 Intake Gasket

OM600 ENGINE INTAKE & EXHAUST  1G3-5

Exhaust Line

1 Heat Protector Assembly
2 Heat Protector Floor
3 Exhaust Front Pipe Assembly
4 Ring
5 Exhaust Rear Pipe Assembly

6 Muffler
7 Mounting
8 Heat Protector Front Floor
9 Tail Exhaust Pipe Assembly

1G3-6  OM600 ENGINE INTAKE & EXHAUST

Removal & Installation Procedure

1. Remove the bolt from the exhaust manifold and then remove

the front exhaust pipe.

Installation Notice

Tightening  Torque

15 - 18 Nm

Notice

When tightening the nut(3), maintain the clearance between
exhaust manifold(1) and front exhaust pipe.

2. Remove the nut from the front of center muffler and then

remove the front exhaust pipe.

Installation Notice

3. Remove the nut from the rear of center muffler and then

remove the tail muffler.

Installation Notice

4. Remove the muffler mounting hanger from the rubber pad

and remove the center muffler and tail muffler.

Notice

Check the gasket, if necessary, replace the new one.

5. Installation should follow the removal procedure in the

reverse order.

Tightening  Torque

28 - 47 Nm

Tightening  Torque

28 - 47 Nm