Daewoo Korando. Manual - part 25

 

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Daewoo Korando. Manual - part 25

 

 

1B1-36  M162 ENGINE MECHANICAL

7. Remove the cylinder head bolts in numerical order.

Installation Notice

8. Check the length of the cylinder head bolt.

Installation Notice

Box Wrench Insert 000 589 01 10 00

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Replace the bolt if the measured length exceed the max.
length.

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Apply the oil to the thread surface of bolt.

9. Carefully remove the cylinder head and check the mating

surface.

10. Installation should follow the removal procedure in the

reverse order.

6. Remove the guide rail fixing pin from the cylinder head using

the sliding hammer (01) and the threaded pin (02).

Sliding Hammer 116 589 20 33 00

Threaded Pin 116 589 02 34 00

Tightening Torque

1st step 55 Nm

2nd step 90°

3rd step 90°

Length (L)

New 160 ± 0.8 mm

Max. 162 ± 0.7 mm

M162 ENGINE MECHANICAL  1B1-37

TIMING GEAR CASE COVER

Preceding Work : Removal of cylinder head front cover

Removal of alternator bracket
Removal of tensioning device
Removal of belt pulley and vibration damper

1 Bolt (M8 x 60, 3 pieces) ................. 22.5-27.5 Nm
2 A/C Bracket
3 Bolt (M8 x 65, 3 pieces) ................. 22.5-27.5 Nm
4 Bolt (M8 x 40, 1 piece) ................... 22.5-27.5 Nm
5 Bolt (M8 x 60, 1 piece) ................... 22.5-27.5 Nm

6 Seal
7 Timing Gear Case Cover
8 Roll Pin
9 Bolt (M6 x 22, 6 pieces) ......................... 9-11 Nm

Removal & Installation Procedure

1. Put the alignment marks (arrows) on the timing chain and

camshaft sprocket.

2. Unscrew the A/C bracket bolts (1) and remove the bracket.

Installation Notice

Tightening  Torque

22.5 - 27.5 Nm

1B1-38  M162 ENGINE MECHANICAL

3. Remove the cooling fan and the viscous clutch. Unscrew

the three bolts from the cooling fan bracket and remove the
bracket (arrows).

Installation Notice

4. Remove the timing gear case cover after unscrewing the

bolts (3) and (4) from the timing gear case cover and the
bolt (9) from the oil pan.

Notice

Be careful not to damage the oil pan gasket.

Installation Notice

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Apply the sealant after cleaning the timing gear case

cover surface.

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Be careful not to stain the oil chamber of chain tensioner

with the sealant.

5. Installation should follow the removal procedure in the

reverse order.

6. Warm up the engine and check for oil leaks.

Tightening  Torque

22.5 - 27.5 Nm

Tightening Torque

Bolt (3,4) 22.5 - 27.5 Nm

Bolt (9) 9 - 11 Nm

M162 ENGINE MECHANICAL  1B1-39

CRANKSHAFT SEALING REAR COVER

Preceding Work : Removal of the automatic transmission drive plate

1 Bolt (M6 x 20, 6 pieces) ......................... 9-11 Nm
2 Radial Shaft Seal
3 Rear Cover

4 Sleeve
5 Bolt (M6 x 85, 2 pieces) ......................... 9-11 Nm
6 Washer

 

 

 

 

 

 

 

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