Index Chrysler Chrysler TOWN & COUNTRY, VOYAGER, Dodge Caravan - service repair manual 2001-2007 year
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ASSEMBLY - ICU (1) Install the CAB (Fig. 24) on the HCU. to the HCU. Tighten the CAB mounting bolts to a (3) Plug the pump/motor wiring harness into the CAB. (4) Install the ICU in the vehicle and bleed the base and ABS hydraulic systems. (Refer to 5 - (INTE- GRATED CONTROL UNIT) - INSTALLATION) INSTALLATION INSTALLATION - LHD (1) Place the ICU in its bracket below the master cylinder. Start the upper mounting bolt to hold it in (2) Inside the vehicle, install the remaining 2 mounting bolts attaching the ICU to the mounting (3) Install the dash seal and three mounting screws (Fig. 15). (4) If equipped, install the silencer on top of the dash seal (Fig. 15). (5) Connect the steering shaft coupling and install the pinch bolt (Fig. 15). Tighten the pinch bolt to 28 (6) Remove the steering wheel holder. CAUTION: Because of the flexible section in the pri- other or other vehicle components when installed. (7) Install the primary and secondary brake tubes into their correct port locations on the HCU valve CAUTION: When installing the chassis brake tubes NOTE: The chassis brake tube attachment locations (8) Install the (4) chassis brake tubes into their correct port locations on the HCU valve block as NOTE: Before installing the 24–way connector in (9) Install the 24–way connector on the CAB by, first, positioning the 24–way connector in the socket (10) Install any routing clips on the brake tubes. ing nuts. (13) Connect the wiring harness to the speed con- trol servo. (14) Install the battery tray (Refer to 8 - ELEC- TRICAL/BATTERY SYSTEM/TRAY - INSTALLA- TION). (15) Install the screw securing the coolant filler neck to the battery tray. (16) Reconnect the vacuum hose connector at the tank built into the battery tray. (17) Install the battery (Refer to 8 - ELECTRI- CAL/BATTERY SYSTEM/BATTERY - INSTALLA- (18) Install the battery shield. of the battery. (21) Bleed the Base and ABS brake hydraulic sys- tems (Refer to 5 - BRAKES - STANDARD PROCE- Fig. 24 (TYPICAL) Remove/Install CAB 1 - CAB 5 - 94 BRAKES - ABS RS ICU (INTEGRATED CONTROL UNIT) (Continued) |