Index Chrysler Chrysler TOWN & COUNTRY, VOYAGER, Dodge Caravan - service repair manual 2001-2007 year
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(2) Remove brake fluid reservoir cap. Using a syringe or equivalent type tool empty as much brake CAUTION: When removing fluid reservoir from the (3) Remove the master cylinder assembly from the power brake vacuum booster. (Refer to 5 - BRAKES - CYL- INDER - REMOVAL). (4) Mount the master cylinder in a vise using the master cylinder mounting flange. (5) Using correct size pin punch, remove the two retaining pins between the fluid reservoir and master (6) Rock the brake fluid reservoir from side to side while pulling up to remove it from the seal grommets (7) Remove the two master cylinder housing to brake fluid reservoir seal grommets (Fig. 53). ASSEMBLY - MASTER CYLINDER (FLUID (1) Install new master cylinder housing to brake fluid reservoir sealing grommets in master cylinder (2) Lubricate reservoir mounting area with fresh clean brake fluid. Place reservoir in position over (3) Be sure fluid reservoir is positioned properly on master cylinder. Bottom of fluid reservoir is to be touching the top of both sealing grommets (4) Install the two fluid reservoir to master cylin- der retaining pins (Fig. 52). (5) Install the master cylinder assembly on the power brake booster. (Refer to 5 - BRAKES/HY- CYLINDER - INSTALLATION) (6) Fill fluid reservoir to its proper level as indi- cated on the side of the fluid reservoir. INSTALLATION INSTALLATION - LHD CAUTION: Different types of master cylinders are CAUTION: When replacing the master cylinder on a (1) Install a NEW vacuum seal on master cylinder making sure seal fits squarely in groove of master (2) Position master cylinder on studs of power brake booster, aligning booster push rod with master (3) Install the two master cylinder mounting nuts (Fig. 50). Tighten both mounting nuts to a torque of Fig. 52 Fluid Reservoir Retaining Pins (Typical) 1 - FLUID RESERVOIR Fig. 53 Master Cylinder To Fluid Reservoir Seal Grommets 1 - SEAL GROMMETS 5 - 38 BRAKES - BASE RS MASTER CYLINDER (Continued) |