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INSTALLATION CAUTION: Open the left front door glass before Allow the urethane at least 24 hours to cure before returning the vehicle to use. To avoid stressing the replacement windshield, the urethane bonding material on the windshield (1) Place replacement windshield into position and center in the opening against the support spacers. (2) Verify the glass lays evenly against the pinch weld fence at the sides, top and bottom of the (3) Mark the glass at the support spacers with a grease pencil or pieces of masking tape and ink pen (4) Remove replacement windshield from wind- shield opening. (5) Position the windshield inside up on a suitable work surface with two padded, wood 10 cm by 10 cm WARNING: DO NOT USE SOLVENT BASED GLASS TO CLEAN WINDSHIELD BEFORE APPLYING GLASS PREP AND PRIMER. POOR ADHESION CAN RESULT. (6) Clean inside of windshield with ammonia based glass cleaner and lint-free cloth. (7) Apply molding to top edge of windshield. in.) wide around perimeter of windshield and wipe (9) Apply Glass Primer 25 mm (1 in.) wide around perimeter of windshield. Allow at least three minutes (10) Using a razor knife, remove as much original urethane as possible. Do not damage paint on wind- (11) Apply pinch weld primer 15 mm (.75 in.) wide around the windshield fence. Allow at least three (12) If a low viscosity urethane adhesive is used, install compression spacers on the fence around the (13) Apply a 10 mm (0.4 in.) bead of urethane along center line of windshield fence. (14) With the aid of a helper, position the wind- shield over the windshield opening. Align the refer- (15) Slowly lower windshield glass to windshield opening fence. Guide the molding into proper position (16) Clean excess urethane from exterior with Mopar t Super Kleen or equivalent. (17) Apply 150 mm (6 in.) lengths of 50 mm (2 in.) masking tape spaced 250 mm (10 in.) apart to hold (18) Install A-pillar moldings. and water test windshield to verify repair. Fig. 3 Cut Urethane Around Windshield 300M BODY 23 - 53 REMOVAL AND INSTALLATION (Continued) |