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CONDITION POSSIBLE CAUSES CORRECTION CLUTCH DISC BINDS ON INPUT 1. Clutch disc hub splines damaged 1. Clean, smooth, and lubricate hub 2. Input shaft splines rough, 2. Clean, smooth, and lubricate CLUTCH DISC RUSTED TO 1. Clutch not used for an extended 1. Sand rusted surfaces with 180 PILOT BEARING SEIZED, LOOSE, 1. Bearing cocked during 1. Install and lubricate a new 2. Bearing defective. 2. Install and lubricate a new 3. Bearing not lubricated. 3. Install and lubricate a new 4. Clutch misalignment. 4. Inspect clutch and correct as CLUTCH WILL NOT DISENGAGE 1. Low hydraulic clutch fluid level. 1. Replace hydraulic clutch 2. Clutch cover loose. 2. Follow proper bolt tightening 3. Clutch disc bent or distorted. 3. Replace clutch disc. 4. Clutch cover diaphragm spring 4. Replace clutch cover. 5. Clutch disc installed backwards. 5. Remove and install clutch disc 6. Clutch master or slave cylinder 6. Replace hydraulic components as CLUTCH PEDAL SQUEAK. 1. Pivot pin loose. 1. Tighten pivot pin if possible. 2. Master cylinder bushing not 2. Lubricate master cylinder 3. Pedal bushings worn out or 3. Replace and lubricate bushings. CLUTCH MASTER OR SLAVE 1. Master or slave cylinder 1. Replace hydraulic clutch RELEASE BEARING IS NOISY. 1. Release bearing defective or 1. Replace release bearing/slave ZH CLUTCH 6 - 5 |