Chery Tiggo. Manual - part 298

5-SPEED MANUAL TRANSAXLE

GENERAL INFORMATION

08-247

Description

08-247

Operation

08-250

Specifications

08-251

Special Tools

08-253

DIAGNOSIS & TESTING

08-259

Abnormal Noise

08-259

Symptom Diagnostics

08-259

ON-VEHICLE SERVICE

08-260

Manual Transaxle Assembly

08-260

Removal & Installation

08-260

Gear Selector & Shifter Assembly

08-264

Removal & Installation

08-264

Disassembly

08-267

Assembly

08-268

MANUAL TRANSAXLE UNIT REPAIR

08-270

Transaxle

08-270

Specifications

08-270

Disassembly

08-270

Inspection

08-274

Assembly

08-275

Input Shaft

08-278

Specifications

08-278

Disassemble

08-279

Assemble

08-281

Inspection

08-285

Output Shaft

08-287

Disassemble

08-287

Assemble

08-290

Output Gear For Reverse Gear

08-296

Disassemble

08-296

Inspection

08-296

5th-Reverse Gear Shift Fork

08-297

Disassemble

08-297

Assemble

08-298

3rd-4th Gear Shift Fork

08-298

Disassemble

08-298

Assemble

08-299

1st-2nd Gear Shift Fork

08-299

Disassemble

08-299

Assembly

08-300

Transaxle Clutch Housing Assembly

08-301

Disassemble

08-301

Assembly

08-303

Transaxle Main Housing Assembly

08-305

Assembly

08-305

 

GENERAL INFORMATION

Description

The QR523 five-speed transaxle is a constant-mesh manual transaxle that is synchronized in all gear ranges, includ-
ing reverse.

The transaxle consists of three major sub-assemblies:

• Input shaft

• Output shaft

• Differential transaxle assembly
The transaxle shift system consists of the following components:

• Mechanical shift cover

• Shift rails

• Shift forks

08

 

• Shift cables

QR523 External View

1 - Transaxle Housing Assembly

2 - Bearing Cap Assembly

3 - Stud Bolt

4 - Gear-Shifting Mechanism Assembly

5 - Release Fork Dust Boot

6 - Release Fork

7 - Clutch Housing Assembly

8 - Hydraulic Clutch Line Bracket

GENERAL INFORMATION

LTSM080021

 

QR523 Internal View

1 - Idler Assembly

2 - Pinion Gear, 4th Gear

3 - 3rd-4th Gear Synchronizer

4 - Pinion Gear, 3rd Gear

5 - Transaxle Housing

6 - Clutch Housing

7 - Release Bearing Saddle

8 - Input Shaft

9 - Output Shaft

10 - Differential Assembly

11 - Driven Gear of 1st Gear

12 - 1st-2nd Gear Synchronizer

13 - Driven Gear, 2nd Gear

14 - Driven Gear, 5th Gear

15 - Synchronizer of 5th-Gear and Reserve Gear

16 - Gear, Reverse Gear

GENERAL INFORMATION

LTSM080020

08