Chery Fora (Elara A520). Manual - part 56

 

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Chery Fora (Elara A520). Manual - part 56

 

 

CHERY A21 SERVICE MANUAL

         

MECHANISM OF 2.0NALC ENGINE 

27 

 

C:

 

Revise it if the planeness exceeds, and 
replace when it exceeds the limit value. 

The permitted maximum abrading thickness 
between cylinder block and cylinder head is: 

2.2.3

 

Installation 

The installing steps are reverse to those for 
removal. 

Note: 

1)

 

Dismantle valve springs into groups. 
The 1st and 4th cylinders are in one 
group and the 2nd and 3rd ones are in 
the other group. Then put the piston to 
the upper point of 1st and 4th cylinders 
in order to dismantle the valve spring of 
1st and 4th cylinders, replace their valve 
oil seal and mount the spring 
immediately. And put the piston to the 
upper point of 2nd and 3rd cylinders in 
order to replace the other valve oil seal. 
Those steps prevent from that the valve 
falls into cylinder and the unanticipated 
trouble occurs. 

2)

 

Wipe the engine transmission oil on the 
opening of oil seal when mounting the 
valve oil seal. 

3)

 

Fasten the cylinder bolt as the following 
process. 

A:

 

Smear some oil on the top and root of 
bolt. 

B:

 

Fasten to 40±5NM in sequence. 

C:

 

Fasten 90±5 degree clockwise. 

D:

 

Fasten 90±5 degree clockwise. 

 

 

2.3 Replace thermostat 

2.3.1 Structural 

diagram 

10 

CHERY A21 SERVICE MANUAL

         

MECHANISM OF 2.0NALC ENGINE 

28 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

2.3.2  Needed tools and auxiliary materials 

Hatch clamp,10# sleeve, ratchet wheel and wrench 

2.3.3 Removal 

1)  Loosen the clamp of thermostat water exhaust pipe with hatch clamp to release the 

coolant. 

Note: Do it after the temperature decreased to prevent scald. 

2)  Remove the 4 bolts of thermostat cover with 10# sleeve wrench. 

3)  Take out the thermostat. 

2.3.4 Inspection 

Put the thermostat in the boiling water and use it with thermometer. Then observe the 
temperatures when the thermostat is turning on and fully opened. 

 Temperature 

value 

Regular unlocking temperature 

87  

fully opened temperature 

104  

Replace the new thermostat if the measured value is abnormal. 

2.3.5 Installation 

The installing steps are reverse to those for removal. 

Note: Fill in the engine coolant with fixed quantity after installation.

3

1. Pad—Thermostat Seat 

2. Thermostat Seat 

3. Hexagonal Flange Bolt 

4. Thermostat Assembly 

5. Hexagonal Flange Bolt 

6. Cover—Thermostat Seat 

CHERY A21 SERVICE MANUAL

         

MECHANISM OF 2.0NALC ENGINE 

29 

SECTION III SHORT ENGINE 

I. STRUCTURE DIAGRAM 

 

1. Piston 
2. Connecting Rod Upper Bearing 
3. Timing Hole Plug 
4. Connecting Rod Lower Bearing   
5. Pad 
6. Bolt 
7. Oil Filter 
8. Oil Cooler 
9. Oil Filter Seat 
10. Connecting Rod Bolt 
11. Connecting Rod Bearing Cap 

12. Oil Pump 
13. Bolt 
14. Gasket 
15. Crankshaft Timing belt pulley 
16. Gasket 
17. Bolt 
18. Crankshaft Pulley 
19. Bolt 
20. Bolt 
21. Coolant pump 
22. Coolant Pump Gasket 

CHERY A21 SERVICE MANUAL

         

MECHANISM OF 2.0NALC ENGINE 

30 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

23. Crankshaft Main Bearing Bolt 
24. Frame Bolt 
25. Frame 

26. O-Type Ring 
27. Crankshaft 
28. Cylinder Block 

 

 

 

 

 

 

 

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