Chery A15 / 480 LHD model. Manual - part 120

MANUAL TRANSMISSION   

SPECIFICATION… … … … … … …… … … … … … …… … … … … … ………J-3 

DISASSEMBLY OF THE DRIVE SHAFT… … … … … … …… … … … … … ……J-4 

DISASSEMBLY  OF  THE  TRANSMISSION…  …  …  …  …  …  ……  …  …  …  J-6 

TRANSMISSION  GEARSHIFT  MECHANISM  DIAGRAMATIC  SKETCH  …J-9 

RESOLUTION  GRAPH  OF  THE  GEARSHIFT  CONTROL  MECHANISM  ……J-10 

SHIFT  ADJUSTMENT…  …  …  …  …  …  ……  …  …  …  …  …  ……  …  ……  …J-11

 

NEUTRAL  POSITIONING…  …  …  …  …  …  ……  …  …  …    …  …………J-11 

FINE  ADJUSTMENT…  …  …  …  …  …  ……  …  …  …  …  ……  …  …  …  …  J-11 

TRANSMISSION  RESOLUTION…  …  …  …  …  …  ……  …  …  …  …  …  ………J-12 

DISASSEMBLY AND ASSEMBLY OF THE TRANSMISSION… … … … … … …J-15 

DISASSEMBLY… … … … … … …… … … … …… … … … … … …………J-15 

ASSEMBLY…  …  …  …  …  …  ……  …  …  …  ……  …  …  …  …  …  ……J-21 

MAIN POINTS… … … … … … …… … … … … …… … … … … … …………J-24 

ADJUSTMENT OF 5

TH

 FORK … … … …… … … … … … …… … … … … … …J-25 

ADJUSTMENT … … … … ……… … …… … …… … …… … … … … … …J-25 

MAIN  POINTS…  …  …  …  …  …  ……  …  …  …  …  ……  ……  …  …  ………J-25 

DISASSEMBLY,  RESOLUTION  GRAPH  AND  ASSEMBLY  OF  THE  REAR 

HOUSING…  …  …  …  …  …  ……  …  ……  …    ……  ………  …  …  ……………J-26 

DISASSEMBLY…  …  …  …  …  …  …  …  …  …    ……  …  …  …  …  …J-26 

RESOLUTION  GRAPH…  …  …  …  …  …  …  …  …  …  …  ……  …  …  …  …  J-27 

ASSEMBLY…  …  …  …  …  …  …    …  …  …  …  …  …  …  …  …  …  ……J-27 

DISASSEMBLY  AND  ASSEMBLY  OF  CLUTCH  CONTROL  ARM,  CLUTCH 

RELEASE SHAFT OIL SEAL, AND CLUTCH RELEASE BEARING ……………J-28 

DISASSEMBLY…  …  …  …  …  …  ……  …  …  …  …  ……  …  ……  …  ……J-28 

ASSEMBLY…  …  …  …  …  …  ………  …    …  ……    …  ……  ………J-28 

DISASSEMBLY  AND  ASSEMBLY  OF  THE  GEARSHIFT  SHAFT  OIL  SEAL…J-29 

DISASSEMBLY…  …  …  …  …  …  ……  …  … …  …  ……  …  …  …  …  …  ……J-29 

ASSEMBLY…  …  …  …  …  …  ……  …  …  …  …  ……  ……  …  …  ……J-29 

DISASSEMBLY  AND  ASSEMBLY  OF  THE  GEARSHIFT  SHAFT  BEARING…J-30 

DISASSEMBLY…  …  …  …  …  …  …  …  …  …  …  …  …  …  …  …  …  …J-30 

ASSEMBLY…  …  …  …  …  …    …  …  …  …  …  …  …  …  …  …  …  …J-30 

RESOLUTION  GRAPH  OF  THE  INPUT  SHAFT…  …  …  …  …  …  ………J-35 

RESOLUTION GRAPH… … … … … … …… … … … … …… … … … … … J-35 

RESOLUTION  GRAPH  OF  OUTPUT  SHAFT…  …  …  …  …  …  …  …  …  …  J-36 

RESOLUTION GRAPH… … … … … …    … … … … … …… … … … … … J-36 

ADJUSTMENT  TABLE…  …  …  … …  …  …… … …  …  … …  ……  … …  ……  …J-37 

ADJUSTMENT ITEMS… … … … … … …… … … … … …… … … … … … J-37 

ADJUSTMENT OF OUTPUT SHAFT… … … … … … …… … … … … … ………J-38 

ADJUSTMENT… … … … … … … … … … … …… … … … … … …………J-38 

MAIN  POINTS…  …  …  …  …  …  ……  …    …  …  …  ……  …  …  …  …J-38 

DISASSEMBLY AND ASSEMBLY OF DIFFERENTIAL, AND CALCULATION AND 

ADJUSTMENT  OF  THE  ADJUSTMENT  SHIM  …  …  …  …  …  ……………J-39 

DISASSEMBLY…  …  …  …  …  ……  …  …  …  …  …  …  …  …  …  …  …J-39 

ASSEMB LY…  …  …  …    ……  …  …    …  …  ……    …  …  …  ……J-40 

ADJUSTMENT…  …  …  …  ……  …  …  …  …  …  ……  …  …  …  …  …J-40 

RESOLUTION GRAPH OF THE DIFFERENTIAL ASSEMBLY… … … … … … J-41 

RESOLUTION GRAPH… … … … … … ……  … … …    …… … … … … … J-41 

DISASSEMBLY  AND  ASSEMBLY OF  OIL  SEAL  AND  OUTPUT  FLANGE  ……J-42 

DISASSEMBLY…  …  …  …  …  …  …  …  …  ……  ……  …  …  …  …  …  …J-42 

ASSEMBLY…  …  …  …  …  …  ……  ……  …  ……  …  …    …  …  ………J-43 

 

 

SPECIFICATION 

Transmission 

AQ015      AA type 

AQ015      AB type 

Main driving 

4.133 

3.813 

1shift 

3.455 

3.455 

2shift 

2.056 

2.056 

3shift 

1.370 

1.370 

4shift 

1.032 

1.032 

5shift 

0.850 

0.850 

Reverse gear 

3.167 

3.167 

Ratio 

Speedometer 

2.286 

2.286 

Lubricating oil quantity 

2.0L 

2.0L 

Type of lubricating oil 

Transmission oil GL-4 SAE75 

Transmission oil GL-4 SAE75 

Manipulation type of clutch 

Mechanical 

Mechanical 

Diameter of clutch driven plate 

210mm 

210mm 

Diameter of drive shaft flange 

100mm 

100mm 

General gear ratio of top gear 

3.513 

3.240 

Clutch Assembly Schematic 

1.  Clutch Housing        2. Differential        3. Input Shaft        4. Output Shaft     
5. 1

st

 Shift    6. Reverse    7. 2

nd

 Shift    8. 3

rd

 Shift    9. 4

th

 Shift    10. 5

th

 Shift 

11. Transmission Housing      12. Rear Housing

 

 

DISASSEMBLY OF THE DRIVE SHAFT 

 

——Tyre disassembly. 

 

 

 

 

 

——Disassemble two bolts of the brake cylinder and 

brake shoe assembly. And hang the assembly on 
the shock absorber by the hook. 

 

 

 

 

 

 

 

——Disassemble the connecting bolt    of brake disc 

and front axle, and make front axle ball joint off 
by pressing it downward. 

 

 

 

 

——

Loosen  the  two fixing  bolts  under the brake disc 
and shock absorber.