Chery A15. Manual - part 283

 

Section Two: Assembly and Disassembly of Gearbox 

 
 
Unfix the gearbox from the clutch body if the internal components of A15 gearbox need 
maintenance.  
Caution: the gearbox output shaft can only be repaired as a whole but shall not be 
disassembled, or the gearbox will be damaged.  
I. Disassembling and checking the gearbox 
(1) Place the gearbox onto the bracket.  
(2) Unfix the clutch release lever and bearing. Move the release bearing forward to 
dismantle it and hold the release lever with both hands to dismantle it from the clutch.  
Caution: do not dismantle with a screwdriver or a pry bar as it will possibly damage 
the release lever.  
(3) Toss and dismantle the release lever. 
(4) Screw off the bolts in the clutch body (Figure 18). 
 
 
 
1-Bolts in the clutch body 
 
 
 
 
       Figure 

18 

Bolts 

in 

the 

Clutch 

Body 

 
(5) Insert two screw drivers into where there is a positioning pin in the clutch joint 
(Figure 19) and split the clutch body from the middle (Figure 20)  
 
 
 
 
 
 
 
1-Half part of the clutch body 
2-Half part of the gearbox 
 
 
       Figure 

19 

Spliting 

the 

Gearbox 

 
 
 
 
 
 

 
1-Screw driver 
2-Split clutch body 
3-Positioning pin 
 
 
 
 
       Figure 

20 

Spliting 

Clutch 

Body 

 
 
 
 
(6) Unfix the clutch body’s upper cover from the gearbox (Figure 21). 
 
 
 
1-Clutch body 
2-Differential 
3-Gearbox body 
 
 
 
      Figure 

21 

Unfixing 

the 

Clutch 

Body 

 
 
(7) Unfix the output shaft roller bearing from the output shaft. 
(8) Unfix the differential assembly (Figure 22) 
 
 
1-Input shaft 
2-Output shaft 
3-Differential assembly 
4-Body 
 

 

 

 

 

 

 
Figure 22 Unfixing the Differential 
Assembly 

 
 
(9) Screw off the reverse idle wheel shaft bolts (Figure 23) 
 
 
 
 
 

 
 
1-Body 
2-Reverse idle wheel shaft 
3- Reverse idle wheel shaft bolts 
 
 
 
 
       Figure 

23 

Reverse 

Idle 

Wheel 

Shaft 

 
 
(10) Dismantle the reverse idle wheel shaft (Figure 24) 
(11) Dismantle the reverse idle wheel and gasket (Figure 25). 
 
 
 
 
1-Reverse idle wheel shaft 
2-Gasket 
 
 
 
 
       Figure 

24 

Reverse 

Idle 

Wheel 

Shaft 

 
 
 
 
1-Gasket 
2-Reverse Idle Wheel 
 
 
 
 
 
 
 

 

 

 

 

  

Figure 25 Reverse Idle Wheel and 
Gasket 

 
(12) Screw off the two set screws of the reverse shifting fork bracket (Figure 26) and 
dismantle the reverse shifting fork bracket and reverse cam assembly (Figure 27).  
 
 
 

 
1-Screws (two) 
2-Reverse shifting fork bracket 
 
 
 
 
 

 

 

 

 

  

Figure 26 Set Screws of Reverse 
Shifting fork bracket 

 
 
1-Reverse shifting fork bracket 
2-Reverse cam bracket 
3-Gear position lockup assembly 
 
 
 
 
 

 

 

 

 

  

Figure 27 Unfixing the reverse 
shifting fork bracket 

 
 
(13) Dismantle the gear lever stop plate with a pair of pliers (Figure 28). 
(14) Pull out the gear lever shaft pin from the gear position lockup assembly trough and 
turn the gear lever to take it out (Figure 29).  
 
 
 
 
 
1-Gear position lockup assembly 
2-Gear lever stop plate (plastic) 
3-Loop pliers 
 
 
 
 

 

 

 

 

  

Figure 28 Dismantling the Gear 
Lever Stop Plate