Chery A15. Manual - part 58

 

 

——Assemble the fork assembly into its right 

position, and then assemble the idler shaft. 

1—1st and 2nd fork 
2—3rd and 4th fork 
3—5th fork guide and bushing 

4—reverse gear fork guide 

 

 

——Assemble input shaft rear axle pump plate A, 

pay attention that the position of A should be 
the same as in the picture. Put new front and 
rear housing seal shim and assemble 
transmission housing.

 

 

 
 

 

——Put M17 bolt 1 into the threaded hole(see the 

picture), grasp the fork shaft and fillip the 
transmission housing with plastic hammer 
until the bearing out of position to the right 
place. Put in bolt 2 with 15Nm moment. Put in 
reverse gear shaft bolt and fasten by 20Nm 
moment, put in front/rear housing fixing bolt 
and fasten by 25Nm moment; fasten the rear 
bearing plate of input shaft by 15Nm moment.

 

J-23

Main points： 

1. Please do not take off the fork shaft from 

5th fork bushing otherwise the fork and 
guide plate will deviate its right position 
and fallout. 

2. Before assemble the gearshift shaft please 

put the transmission at it neutral position. 

——  Inset gearshift shaft and big compression 

spring, fasten the bolt cover by 50Nm 
moment. 

——Screw in gearshift positioning holder 

assembly and fasten it by 40Nm moment. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

J-24

ADJUSTMENT OF 5

TH

 FORK 

Adjustment: 
——Adjust the 5th fork as below: 

Turn fork bushing right until the fork bushing 
out X=5mm. 
Pull off selector shaft and turn left shift to 

5th. 

Lift 5th coupling housing sleeve slightly by 

the fork to eliminate the space between the 
driving elements. 

 

 

——Inspect the space between 5th coupling sleeve 

and 5th driving gear. Nominal value a=1mm. 
turn 5th fork bushing and adjust the value to 
1mm if it is necessary. 

 

 

 

Main points: 

Move the slip cap and fork slightly to eliminate the 
free space when measuring the space a. 
 

 

——Fasten the 5th shift fork pad using a special 

tool to support the gearshift fork. At last put 
on the rear housing gasket and rear housing 
assembly. 

——Lubricate the top of clutch separating rod and 

insert. Shift to the gears and check the meshing 
conditions. 

 

Special Tool 

J-25

 

DISASSEMBLY, RESOLUTION GRAPH AND ASSEMBLY OF THE REAR 

HOUSING 

Disassembly: 
The disassembly of the rear housing can be finish even if the transmission is not 
disassembled from the car. The disassembly as below: 

1）Drive the car to the platform. 
2）Disassemble clutch control 

cable assembly. 

3）Disassemble the engine bracket on the transmission 

side. 

4）Lift the vehicle by a lifter. 
5）Screw off the drain bolt under the differential, discharge all the 

transmission oil 

6） 

Take off the fixing bolt of rear housing and dismantle the rear 
housing.

 

 

J-26