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• Replace the lower stiffener if necessary. 5. Set the new lower stiffener and repair part. • Sand off the undercoat from both sides of the welded flange on the lower stiffener and repair part. • Clamp the new lower stiffener and repair part. NOTE: Apply the spot sealer to the welding surface when spot welding. • Check the body dimensions (see ). • Temporarily install the door, and check the door hinge mounting position. • Remove the repair part and MIG weld the lower stiffener. 4. Mold the related parts. • Fill any holed areas by MIG or gas welding. To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes. • Level and finish burrs at welded areas with a disc sander, then even them out with a hammer and dolly. • Sand off the undercoat from both sides of the flange to be welded. NOTE: Check the damage of the honeycomb floors and if necessary replace it (see page ). 6. Tack weld the repair part. To prevent eye injury and burns when welding, wear an approved welding helmet, gloves and safety shoes. • Remove the vise-grips and install the fender and doors. Check for differences in level and clearance. Main Menu Table of Contents |