Content .. 6 7 8 9 ..

Acura CSX. Manual - part 8

−

―――

−

―――

−

―――

−

―――

−

―――

−

―――

−

―――

−

―――

Item

Measurement

Qualification

Standard or New

Service Limit

2-14

Standards and Service Limits

Countershaft

Diameter of needle bearing contact

area

At torque

converter

housing

36.005

36.015 mm

(1.4175

1.4179 in.)

At 4th gear collar

34.982

34.998 mm

(1.3772

1.3779 in.)

At reverse gear

collar

39.979

40.000 mm

(1.5740

1.5748 in.)

I.D. of gears

4th gear

41.000

41.016 mm

(1.6142

1.6148 in.)

Reverse gear

46.000

46.016 mm

(1.8110

1.8117 in.)

End play of gears

5th gear

0.48 mm (0

0.019 in.)

4th gear

0.04

0.12 mm (0.002

0.005 in.)

Reverse gear

0.10

0.25 mm (0.004

0.010 in.)

Distance collar length

54.22

54.30 mm (2.135

2.138 in.)

Reverse selector hub width

25.45

25.65 mm (1.002

1.010 in.)

Reverse selector hub O.D.

55.87

55.90 mm (2.200

2.201 in.)

Secondary shaft

Diameter of needle bearing contact

area

At 1st gear

39.986

39.999 mm (1.5742

1.5748 in.)

At 2nd gear

39.986

39.999 mm (1.5742

1.5748 in.)

At 3rd gear collar

36.975

36.991 mm (1.4557

1.4563 in.)

I.D. of gears

1st gear

47.000

47.016 mm (1.8504

1.8510 in.)

2nd gear

46.000

46.016 mm (1.8110

1.8117 in.)

3rd gear

43.000

43.016 mm (1.6929

1.6935 in.)

End play of gears

1st gear

0.04

0.12 mm (0.002

0.005 in.)

2nd gear

0.04

0.12 mm (0.002

0.005 in.)

3rd gear

0.10

0.22 mm (0.004

0.009 in.)

37 x 58 mm thrust washer thickness

No. 1

3.900 mm (0.154 in.)

No. 2

3.925 mm (0.155 in.)

No. 3

3.950 mm (0.156 in.)

No. 4

3.975 mm (0.156 in.)

No. 5

4.000 mm (0.157 in.)

No. 6

4.025 mm (0.158 in.)

No. 7

4.050 mm (0.159 in.)

No. 8

4.075 mm (0.160 in.)

No. 9

4.100 mm (0.161 in.)

No. 10

4.125 mm (0.162 in.)

No. 11

4.150 mm (0.163 in.)

No. 12

4.175 mm (0.164 in.)

No. 13

4.200 mm (0.165 in.)

No. 14

4.225 mm (0.166 in.)

No. 15

4.250 mm (0.167 in.)

No. 16

4.275 mm (0.168 in.)

No. 17

4.300 mm (0.169 in.)

No. 18

4.325 mm (0.170 in.)

No. 19

4.350 mm (0.171 in.)

No. 20

4.375 mm (0.172 in.)

40 x 51.5 mm thrust washer thickness

No. 1

4.80 mm (0.189 in.)

No. 2

4.85 mm (0.191 in.)

No. 3

4.90 mm (0.193 in.)

No. 4

4.95 mm (0.195 in.)

No. 5

5.00 mm (0.197 in.)

No. 6

5.05 mm (0.199 in.)

When worn or damaged

−

―――

−

―――

−

―――

−

―――

−

―――

−

―――

−

―――

−

―――

−

Item

Measurement

Qualification

Standard or New

Service Limit

2-15

Secondary shaft

3rd gear collar length

43.9

44.0 mm (1.728

1.732 in.)

Length of 3rd gear collar flange from

end

5.25

5.40 mm (0.207

0.213 in.)

Sealing ring thickness

1.91

1.97 mm (0.0752

0.0776 in.)

1.86 mm (0.0732 in.)

Width of sealing ring groove

2.025

2.060 mm (0.0797

0.0811 in.)

2.080 mm (0.0819 in.)

Clutch feed pipe O.D.

3rd clutch feed

pipe

11.47

11.48 mm (0.4516

0.4520 in.)

11.45 mm (0.4508 in.)

1st clutch feed

pipe

6.97

6.98 mm (0.2744

0.2748 in.)

6.95 mm (0.2736 in.)

Clutch feed pipe bushing I.D.

3rd clutch feed

pipe

11.500

11.518 mm (0.4528

0.4535 in.) 11.530 mm (0.4539 in.)

1st clutch feed

pipe

7.018

7.030 mm (0.2763

0.2768 in.)

7.045 mm (0.2774 in.)

ATF guide of sealing ring contact I.D.

29.000

29.021 mm (1.1417

1.1426 in.) 29.05 mm (1.144 in.)

Idler gear shaft

Diameter of needle bearing contact

area

End cover side

32.003

32.013 mm (1.2600

1.2604 in.)

Thickness of cotters

1.39

1.42 mm (0.0547

0.0559 in.)

Reverse idler

gear

Reverse idler gear shaft diameter at

needle bearing contact area

14.99

15.00 mm (0.5902

0.5906 in.)

I.D.

20.007

20.020 mm (0.7877

0.7882 in.)

I.D. of reverse idler gear shaft contact

area on transmission housing

14.800

14.818 mm (0.5827

0.5834 in.)

I.D. of reverse idler gear shaft holder

14.800

14.824 mm (0.5827

0.5836 in.)

ATF pump

ATF pump thrust clearance

0.03

0.06 mm (0.001

0.002 in.)

0.07 mm (0.003 in.)

Clearance between ATF pump gear

and body

Drive gear

0.210

0.265 mm (0.0083

0.0104 in.)

Driven gear

0.070

0.125 mm (0.0028

0.0049 in.)

ATF pump driven gear I.D.

14.016

14.034 mm (0.5518

0.5525 in.)

ATF pump driven gear shaft O.D.

13.980

13.990 mm (0.5504

0.5508 in.)

Stator shaft

Needle bearing contact I.D.

Torque converter

side

27.000

27.021 mm (1.063

1.064 in.)

ATF pump side

29.000

29.021 mm (1.1417

1.1426 in.)

Sealing ring contact area I.D.

29.000

29.021 mm (1.1417

1.1426 in.) 29.05 mm (1.144 in.)

Reverse shift

fork

Fork finger thickness

5.90

6.00 mm (0.232

0.236 in.)

5.40 mm (0.213 in.)

Park gear and

pawl

Servo body

Shift fork shaft bore I.D.

14.000

14.010 mm (0.5512

0.5516 in.)

Shift fork shaft valve bore I.D.

37.000

37.039 mm (1.4567

1.4582 in.) 37.045 mm (1.4585 in.)

Regulator valve

body

Sealing ring contact I.D.

29.000

29.021 mm (1.1417

1.1426 in.) 29.05 mm (1.144 in.)

When worn or damaged

Item

Measurement

Qualification

Standard or New

Wire Diameter

O.D.

Free Length

No. of Coils

2-16

Standards and Service Limits

Main valve body

spring (see page

14-303)

Shift valve A spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Shift valve B spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Shift valve C spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Relief valve spring

1.0 mm

(0.039 in.)

9.6 mm

(0.378 in.)

34.1 mm

(1.343 in.)

10.2

Lock-up control valve spring

0.65 mm

(0.026 in.)

7.1 mm

(0.280 in.)

23.1 mm

(0.909 in.)

12.7

Cooler check valve spring

0.85 mm

(0.033 in.)

6.6 mm

(0.260 in.)

27.0 mm

(1.063 in.)

11.3

Servo control valve spring

0.7 mm

(0.028 in.)

6.6 mm

(0.260 in.)

35.7 mm

(1.406 in.)

17.2

Shift valve E spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

Regulator valve

body spring

(see page

14-305)

Stator reaction spring

4.5 mm

(0.177 in.)

35.4 mm

(1.394 in.)

30.3 mm

(1.193 in.)

1.92

Regulator valve spring A

1.9 mm

(0.075 in.)

14.7 mm

(0.579 in.)

80.6 mm

(3.173 in.)

16.1

Regulator valve spring B

1.6 mm

(0.063 in.)

9.2 mm

(0.362 in.)

44.0 mm

(1.732 in.)

12.5

Torque converter check valve spring

1.2 mm

(0.047 in.)

8.6 mm

(0.339 in.)

33.8 mm

(1.331 in.)

12.2

Lock-up shift valve spring

1.0 mm

(0.039 in.)

6.6 mm

(0.260 in.)

35.5 mm

(1.398 in.)

18.2

3rd accumulator spring

2.5 mm

(0.098 in.)

14.6 mm

(0.575 in.)

29.9 mm

(1.177 in.)

4.9

1st accumulator spring A

2.4 mm

(0.094 in.)

18.6 mm

(0.732 in.)

49.0 mm

(1.929 in.)

7.1

1st accumulator spring B

2.3 mm

(0.091 in.)

12.2 mm

(0.480 in.)

31.5 mm

(1.240 in.)

6.6

Servo body

spring (see page

14-306)

Shift valve D spring

0.8 mm

(0.031 in.)

5.6 mm

(0.220 in.)

28.1 mm

(1.106 in.)

15.9

4th accumulator spring B

2.3 mm

(0.091 in.)

12.2 mm

(0.480 in.)

31.5 mm

(1.240 in.)

6.6

4th accumulator spring A

2.4 mm

(0.094 in.)

18.6 mm

(0.732 in.)

49.0 mm

(1.929 in.)

7.1

2nd accumulator spring B

2.0 mm

(0.079 in.)

10.6 mm

(0.417 in.)

34.0 mm

(1.339 in.)

8.0

2nd accumulator spring A

2.2 mm

(0.087 in.)

16.6 mm

(0.654 in.)

48.2 mm

(1.898 in.)

8.5

5th accumulator spring

2.5 mm

(0.098 in.)

14.6 mm

(0.575 in.)

29.9 mm

(1.177 in.)

4.9

−

―――

−

―――

−

―――

−

―――

−

―――

−

Item

Measurement

Qualification

Standard or New

Service Limit

2-17

A/T differential

carrier

Pinion shaft contact area I.D.

18.000

18.025 mm (0.709

0.710 in.)

Clearance between carrier and pinion

shaft

0.013

0.054 mm (0.001

0.002 in.)

0.1 mm (0.004 in.)

Driveshaft contact area I.D.

28.015

28.045 mm (1.103

1.104 in.)

Clearnace between carrier and

driveshaft

0.035

0.086 mm (0.001

0.003 in.)

0.12 mm (0.005 in.)

Intermediate shaft contact I.D.

28.015

28.045 mm (1.103

1.104 in.)

Clearance between carrier and

intermediate shaft

0.065

0.111 mm (0.003

0.004 in.)

0.12 mm (0.005 in.)

Carrier bearing starting torque

(preload)

For new bearing

2.7

3.9 N·m

(28

40 kgf·cm, 24

35 lbf·in)

Adjust

For used bearing

2.5

3.6 N·m

(25

37 kgf·cm, 22

32 lbf·in)

Adjust

Final driven gear backlash

(Reference)

0.086

0.142 mm (0.003

0.006 in.)

0.2 mm (0.008 in.)

A/T differential

pinion gear

Backlash

0.05

0.15 mm (0.002

0.006 in.)

I.D.

18.042

18.066 mm (0.7103

0.7113 in.)

Clearance between pinion gear and

pinion shaft

0.055

0.095 mm (0.0022

0.0037 in.)

0.12 mm (0.005 in.)

Content .. 6 7 8 9 ..