Snowmobile Yamaha Phazer PZ50 (2007-2008 year). Manual - part 22

3-7

CHAS

STEERING

Order

Job name/Part name

Q’ty

Remarks

14

Throttle cable holder

1

15

Throttle cable

1

16

Left handlebar switch

1

17

Brake master cylinder holder

1

18

Master cylinder assembly

1

NOTE:

After installing all parts, refer to “CABLE
ROUTING” in CHAPTER 9, to check the
cable and lead routings.

19

Handlebar holder

2

20

Handlebar

1

21

Steering joint

1

22

Steering joint bracket cover

1

23

Steering joint bracket

1

For installation, reverse the removal proce-
dure.

21

19

É

15

16

17

È

Ë

14

13

18

8

1

7

9

6

20

5

5

4

2

3

23

22

Ì

10

9

12

11

Ê

(4)

(4)

Ì

15 Nm (1.5 m 

•

 kg, 11 ft 

•

 lb)

21 Nm (2.1 m 

•

 kg, 15 ft 

•

 lb)

Ì:   

16 Nm (1.6 m 

•

 kg, 11 ft 

•

 lb)

10 Nm (1.0 m 

•

 kg, 7.2 ft 

•

 lb)

È:   
É:   
Ê:   

20 Nm (2.0 m 

•

 kg, 14 ft 

•

 lb)

Ë:   

3-8

CHAS

STEERING

Order

Job name/Part name

Q’ty

Remarks

Steering column and tie rod removal

Remove the parts in the order listed below.

Air filter case

Refer to “COWLINGS”.

Fuel tank

Refer to “SEAT AND FUEL TANK” in CHAP-
TER 5. (PZ50/PZ50GT/PZ50FX/PZ50M) 
Refer to “RIDER SEAT AND FUEL TANK” in 
CHAPTER 5. (PZ50VT/PZ50MP)

1

Relay rod

1

2

Lock washer

1

3

Cable holder

1

4

Plate

1

5

Bearing holder

1

6

Lock washer

1

7

Bearing holder

1

8

Bearing

1

9

Steering column

1

10

Bearing

1

11

Circlip

1

12

Steering arm

1

13

Steering control arm bracket

1

14

Spacer

1

PZ50VT/PZ50MT

New

New

New

New

New

È

È

É

É

È

Ê

Ê

Ê

Ê

Ì

Ê

Ê

Ê

Ë

Í

Í

Í

Í

Ê

Ê

Î

Î

17

New

2 3

É

4 10

9

10

5

8

6

15

1

14

13

16

11

12

23

23

21

22

22

20

25

20

26

27

19

7

18

21

24

LT

LT

LT

LT

LT

Í

Ï

: 1 ESSO beacon 325 grease

or Aeroshell grease #7A

Í:   

35 Nm (3.5 m 

•

 kg, 25 ft 

•

 lb)

Î:   

38 Nm (3.8 m 

•

 kg, 27 ft 

•

 lb)

Ï:   

90 Nm (9.0 m 

•

 kg, 65 ft 

•

 lb)

30 Nm (3.0 m 

•

 kg, 22 ft 

•

 lb)

21 Nm (2.1 m 

•

 kg, 15 ft 

•

 lb)

25 Nm (2.5 m 

•

 kg, 18 ft 

•

 lb)

28 Nm (2.8 m 

•

 kg, 20 ft 

•

 lb)

23 Nm (2.3 m 

•

 kg, 17 ft 

•

 lb)

È:   
É:   
Ê:   

Ì:   

Ë:   

3-9

CHAS

STEERING

Order

Job name/Part name

Q’ty

Remarks

15

Steering control arm

1

16

Steering shaft

1

17

Pivot arm cover

1

18

Tie rod end bolt

2

19

Pivot arm bracket 1

1

20

Bushing

4

21

Dust boots holder

2

22

Dust boots

2

23

Tie rod

2

24

Idler arm

1

25

Relay arm 

1

26

Pivot arm shaft

1

27

Pivot arm bracket 2

1

For installation, reverse the removal proce-
dure.

New

New

New

New

New

È

È

É

É

È

Ê

Ê

Ê

Ê

Ì

Ê

Ê

Ê

Ë

Í

Í

Í

Í

Ê

Ê

Î

Î

17

New

2 3

É

4 10

9

10

5

8

6

15

1

14

13

16

11

12

23

23

21

22

22

20

25

20

26

27

19

7

18

21

24

LT

LT

LT

LT

LT

Í

Ï

: 1 ESSO beacon 325 grease

or Aeroshell grease #7A

Í:   

35 Nm (3.5 m 

•

 kg, 25 ft 

•

 lb)

Î:   

38 Nm (3.8 m 

•

 kg, 27 ft 

•

 lb)

Ï:   

90 Nm (9.0 m 

•

 kg, 65 ft 

•

 lb)

30 Nm (3.0 m 

•

 kg, 22 ft 

•

 lb)

21 Nm (2.1 m 

•

 kg, 15 ft 

•

 lb)

25 Nm (2.5 m 

•

 kg, 18 ft 

•

 lb)

28 Nm (2.8 m 

•

 kg, 20 ft 

•

 lb)

23 Nm (2.3 m 

•

 kg, 17 ft 

•

 lb)

È:   
É:   
Ê:   

Ì:   

Ë:   

3-10

CHAS

STEERING

REMOVAL

1. Straighten the lock washer tabs.

INSPECTION

1. Inspect:

• Handlebar
• Steering column

Bends/cracks/damage 

→ Replace.

WARNING

Do not attempt to straighten a bent column.
This may dangerously weaken the column.

2. Inspect:

• Bearings (steering column)
• Collars
• Bearings (pivot arm brackets)

Wear/damage 

→ Replace.

• Steering column

(bearing contact surfaces)
Scratches/wear/damage 

→ Replace.

3. Inspect:

• Relay rod
• Tie rods
• Steering shaft

Bends/cracks/damage 

→ Replace.

WARNING

Do not attempt to straighten bent rods. This
may dangerously weaken the rods.

4. Check:

• Rod end movement

Rod end free play exists 

→ Replace the rod

end.
Rod end turns roughly 

→ Replace the rod

end.

5. Inspect:

• Right relay arm
• Left relay arm
• Idler arm

Cracks/damage 

→ Replace.

• Bearings

Wear/damage 

→ Replace.