Snowmobile Polaris 2006 - 2007 FS / FST. Manual - part 42

 

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Snowmobile Polaris 2006 - 2007 FS / FST. Manual - part 42

 

 

8.3

PVT System

8

Rev. 1 07/2006

Final Gearing

The final drive gear ratio plays an important role in how much
vehicle load is transmitted back to the helix. A tall gear ratio
(lower numerical number) typically results in lower initial
vehicle acceleration, but a higher top-end vehicle speed. A
lower gear ratio (higher numerical number) typically results in
a higher initial vehicle acceleration, but a lower top-end vehicle
speed.

Choosing the proper gear ratio is important to overall drive
system performance. When deciding on which gear ratio to use,
the operator must factor in the decision where the snowmobile
will be ridden, what type of riding will be encountered, and the
level of performance the operator hopes to achieve.

Gearing a snowmobile too low for extended high-speed runs
may cause damage to the drive belt and drive system, while
gearing a snowmobile too high for deep-snow, mountain use
may cause premature belt and clutch wear.

Typically, it is recommended to gear the snowmobile with a
slightly higher ratio than the actual top speed the snowmobile
will ever achieve.

1:1 Shift Ratio

A 1:1 shift ratio occurs when the drive clutch and the driven
clutch are rotating at the same RPM.

The mathematical vehicle speed for a given gear ratio at a 1:1
shift ratio is represented in the chaincase gearing charts located
in the Final Drive Chapter.

Low / High Ratio

Low ratio is the mechanical position when the drive belt is all the
way down into the drive clutch, and all the way out on the driven
clutch. High ratio represents when the drive belt is all the way
out on the drive clutch, and all the way in on the driven clutch.

Driven Helix / Ramp

The helix cam is the primary torque feedback component within
the driven clutch, regardless of driven clutch type. The
beginning angle of the helix must transmit enough torque
feedback to the moveable sheave in order to pinch the drive belt
while minimizing belt slip. The flatter or lower the helix angle,
the more side force will be exerted on the moveable sheave,
while the steeper, or higher the helix angle, the less side force

will be exerted on the moveable sheave.

8.4

PVT System

Rev. 1 07/2006

GENERAL INFORMATION

Special Tools

Clutch Tools

Standard Offset Alignment Tool

PS-46998

Team LW Offset Alignment Tool

PS-47477

‹Engine Clutch Puller

2871855 

Replacement Handle for ALL Clutch Pullers

5020326

‹Drive Clutch Holding Wrench

9314177-A

Strap Wrench

PU-45419

Replacement Strap

305085

Drive Clutch Spider Nut Socket

2870338

Drive Clutch Spider Removal and Spider Installation Tool

2870341-A

Pin Centering Tool

2870401

Clutch Pin Installation Tool

2870402

Clutch Pin Punch

2870507

‹Tapered Reamer for Drive Clutch Bore

2870576

‹Roller Pin Tool

2870910-A

‹Drive Clutch Button Removal Tool

2870985

‹Clutch Bushing Replacement Tool Kit

2871025

‹Primary Clutch Compression Tool

8700220

‹Clutch Holding Fixture

2871358

‹Clutch Compression Tool

8700220

‹Spider Assembly Tool

8700221

‹Clutch Compression Tool Extensions for TEAM driven

PS-45909

‹Clutch Pilot Tool

 (used with the 2871358 to compress the clutch)

PU-45779

Drive Clutch Compression Tool

 (Compresses drive clutch without removing clutch from engine.)

2871173

8.5

PVT System

8

Rev. 1 07/2006

Drive Clutch Springs

Drive Clutch Springs

PART 

NUMBER

COLOR

WIRE 

DIAMETER 

(inches)

FREE LENGTH 

+/-.125”

FORCE 

LBS.@2.50” - 

1.19” (+/- 12 

LBS.)

LOAD 

RATE 

(lbs./
inch)

7041021

No paint color

.157”

4.14

70-130

44

7041022

Black

.140”

4.25”

44-77

25

7041063

Purple

.168

4.37

75-135

53

7041062

Silver

.207

3.12

75-243

151

7041065

Pink

.177

4.69

112-200

64

7041060

Orange

.196

3.37

70-199

98

7041083

Red

.192

3.77

120-245

94

7041102

Yellow

.192

2.92

44-185

105

7041061

Brown

.200

3.14

69-212

109

7041132

White

.177

2.92

34-141

81

7041168

Green

.177

3.05

42-142

76

7041148

Gold

.207

3.25

100-275

133

7041150

Red/White

.192

3.59

100-220

91

7041286

Silver/Gold

.218

3.05

77-240

163

7041080

Blue

.207

3.55

120-300

137

7041781

Dark Blue/White

.225

3.42

120-310

145

7041945

Almond

.218

3.65

140-330

145

7041645

Almond/Gold

.207

4.00

150-290

107

7041818

Black/White

.218

3.52

140-320

137

7041816

Almond/Black

.200

3.75

165-310

111

7041922

Almond/Blue

.218

3.75

150-310

122

7041988

Almond/Red

.207

4.27

165-310

110

7042083

Black/Green

.218

3.38

120-340

168

7043076

Black - 3076

.225

2.67

40-340

229

7043120

Black - 3120

.225

2.78

60-340

213

7043077

Black - 3077

.255

2.90

80-340

198

7043121

Black - 3121

.255

3.05

100-340

183

7042287

Black - 2287

.207

3.40

110-290

137

8.6

PVT System

Rev. 1 07/2006

Spring Free Length

Measure the drive and driven spring free length with the spring
resting on a flat surface. Replace spring if out of specification.

In addition to proper free length, the spring coils should be
parallel to one another when placed on a flat surface. Distortion
of the spring indicates stress fatigue. Replacement is required.

Drive Clutch Weights

CAUTION

Never shim a drive clutch spring to increase its compression 

rate. This may result in complete stacking of the coils and 

subsequent clutch cover failure

Full Tail Weights

WEIGHT

GRAMS

PART NUMBER

S43H

43

1321849

S45H

45

1321850

S47H

47

1321851

S49H

49

1321730

S51H

51

1321731

S53H

53

1321759

S55H

53

1322004

10 Series Weights

WEIGHT

GRAMS(+/- 1g)

PART NUMBER

10M-R Bushed

44

1321530

10M-W Bushed

46

1321527

10M Blue Bushed

47.5

1321529

10M Bushed

49.5

1321531

10 Bushed

51

1321531

10 AL Bushed

53

1321589

10-54

54

1321685

10-56

56

1321684

10-58

58

1321588

10-60

60

1321587

10-62

62

1321586

10-62M

61.5

1321614

10-64

64

1321585

10-64M

63.5

1321615

10-66

66

1321584

10-68

68

1322427

10-70

70

1322414

10-72

72

1322428

10-74

74

1322429

10-76

76

1322585

10-78

78

1322586

11 Series Weights 

WEIGHT GRAMS(+/- .8g)

PART NUMBER

11-40

1322593

11-42

1322592

11-44

1322591

11-48

1322590

11-50

1322589

11-52

1322595

11-64

1322604

11-66

1322559

11-68

1322558

11-70

1322523

11-72

1322524

11-74 1322525

11-76

1322526

 

 

 

 

 

 

 

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