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6.14 ENGINE 8. Remove the snap ring from the case. 9. Remove the cross shaft and bearings. 700/900 WATER/OIL PUMP CROSS SHAFT NOTE: Cross shaft assembly (PN) comes with the 1. Insert the cross shaft and bearings into the crankcase. 2. Install the snap ring into the groove in the crankcase. 3. Press in the oil seal into the crankcase. 4. Place the mechanical seal onto the cross shaft so that the 5. Press the mechanical seal into the case with the seal 6. Install the impeller, washer, and nut. 7. Torque the impeller nut to 120 in-lb (14Nm). 8. Place o-ring, and cover on to the upper case. 9. Torque the cover fasteners to 108 in-lb (12Nm). 700/900 RECOIL/STATOR DISASSEMBLY 1. Remove the recoil housing fasteners (1). 2. Separate the housing (2) from the engine. Service the 3. Remove the recoil basket fasteners (3) and remove the 4. Remove the flywheel nut (4). 5. Hold the flywheel (5) with holding tool (PN 8700229). 6. Place the flywheel puller tool (PN 2871043) onto the 7. Remove the wire keeper darts from the case. 8. Remove the fasteners from the stator pick ups (7). 9. Remove the stator fasteners (6) from the stator (8). 10. Remove the stator from the crankcase. 700/900 RECOIL/STATOR ASSEMBLY 1. Replace the stator wires through the crankcase. 2. Replace the plastic wire keeper darts into the case so that 3. Replace the stator bolts and torque them to 144 in-lb 4. Replace the stator pick up fasteners and torque them to 48 WARNING Do not use a hammer to press in the mechanical seal or damage to the seal will occur. The mechanical seal needs to be pressed in with an arbor press and instal- lation tool. The installation tool will set the mechanical seal at a pre-determined installation height for correct operation. Blue sealant Case side Cover side PW-46986 1 2 3 4 5 6 7 8 |