Snowmobile Polaris (2006 year). Manual - part 8

1.30

SPECIFICATIONS

600 HO DRAGON FUSION

MODEL S06MC6FS

Table 1-182: Engine

Engine type

600 Liberty

Engine displacement

599cc

Bore in/mm

3.04/77.25

Stroke in/mm

2.52/64

Piston to cylinder clearance 
in/mm

.0045-.0059/.114-.150

Piston ring end gap

.014-.020/.36-.51

Operating RPM

8100

Idle RPM

1500

Clutch engagement RPM +/- 
200

3800

Exhaust valve spring

Pink

Table 1-183: Fuel Delivery

Type

TM38

Main Jet

420

Pilot Jet

50

Jet Needle/Clip position

9DGN6-57/2

Needle Jet

P-8

Throttle gap under cutaway 
in/mm

.083/2.1

Throttle slide cutaway

1.5 Notch

Valve seat

1.5

Starter jet

145

Pilot air jet

.6

Fuel screw setting

1.25

Air screw setting

N/A

Recommended fuel octane 
(R+M/2)

91

Table 1-184: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -25

_

F/<-3

5

_

C

-3

0

_

F to

 -10

_

F/-3

4

_

C to

 -23

_

C

-1

5

_

F t

o

 +5

_

F/-2

6

_

C to

 -15

_

C

0

_

F t

o

 +

2

0

_

F/-18

_

C to

 -7

_

C

+1

5

_

F to 

+

3

5

_

F/

-9

_

C t

o

 +2

_

C

+30

_

F t

o

 +5

0

_

F/

-1

_

C to

 +1

0

_

C

+45

_

F to

 +6

5

_

F/

+7

_

C to

 +1

8

_

C

>+60

_

F/>+1

6

_

C

0-600

(0-2000)

440

#3

430

#3

420

#2

400

#2

390

#2

380

#2

370

#2

360

#1

600-1200 (2000-

4000)

410

#3

400

#3

390

#2

370

#2

360

#2

350

#2

340

#1

330

#1

1200-1800 

(4000-6000)

370

#3

360

#2

350

#2

340

#2

330

#2

320

#1

310

#1

300

#1

1800-2400 

(6000-8000)

340

#3

320

#2

310

#2

300

#2

280

#2

280

#1

270

#1

260

#1

2400-3000 

(8000-10000)

310

#2

300

#2

290

#2

280

#1

270

#1

260

#1

250

#1

240

#1

3000-3700 

(10000-12000)

290

#2

280

#2

270

#1

250

#1

240

#1

230

#1

220

#1

210

#1

When using non oxygenated fuel with an octane number 

greater than 93, decrease the main jet number in the above 
chart by 10 and insert the E-clip one position. If already in 

position #1 install washer on top when using the above 

fuel.

Table 1-185: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-600

(0-2000)

10-62

Black/

Green

Red/

Black

56/42-36

20:41-76

600-1200

(2000-4000)

10-60

Black/

Green

Red/

Black

56/42-36

20:41-76

1200-1800 

(4000-6000)

10-58

Black/

Green

Red/

Black

56/42-36

20:41-76

1800-2400 

(6000-8000)

10-56

Black/

Green

Red/

Black

56/42-36

20:41-76

2400-3000 

(8000-10000)

10-54

Black/

Green

Red/

Black

56/42-36

20:41-76

3000-3700 

(10000-12000)

10AL

Black/

Green

Red/

Black

56/42-36

20:41-76

Drive clutch bolt torque 50 ft-lbs

Table 1-186: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

1.31

SPECIFICATIONS

Table 1-187: Chaincase

Center distance in/cm

8.373/21.27

Reverse type

PERC

Table 1-188: Fluids and capacities

Fuel gal/l

10.8/40.9

Oil qts/l

3/2.8

Coolant qts/l

5/4.7

Chaincase oz/ml

11/325.3

Brake fluid type

DOT 4

Table 1-189: Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

1/2.5

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

7/8” - 1 1/8” (2.2 - 2.9cm)

Table 1-190: Front Suspension

Suspension type

IQ 42.5

IFS shocks

Walker/7043095*

IFS spring rate
 lbs-in/kg-mm

100/1.8

Spring installed length in/cm

10.5526.8

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/cm

2.25±.31/5.7±.79

Toe in/mm

0-.12/0-3.0

Table 1-191: Rear Suspension

Suspension type

IQ 121

Front track shock

Walker/7043096*

FTS spring rate
 lbs-in/kg-mm

130-270

FTS spring installed length 
in/cm

7.97/20.2

Rear track shock

Walker/7043097*

Rear travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-192: Torsion spring

Torsion spring PNs
(LH/RH)

7043070/7043071

Torsion spring diameter in/mm

.347/8.8

Torsion spring tail angle

80_

Table 1-193: Dimensions

Width in/cm

46.5/118.1

Length in/cm

128/325.1

Height in/cm

46.5/118.1

Est dry weight lb/kg

489/222

Table 1-194: Electrical

Ignition timing

26_@3500 w/TPS 

unplugged

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC

Voltage regulator/output

400w@4000RPM

CDI marking

4011033

1.32

SPECIFICATIONS

700 FUSION

MODEL NUMBER: S06M(E,P)7HS(A,B)

Table 1-195: Engine

Engine type

Liberty

Engine displacement

755cc

Bore in/mm

3.05/77.5

Stroke in/mm

3.15/80

Piston to cylinder clearance in/
mm

.0045-.0074/.114-.188

Piston ring end gap

.014-.020/.35-.50

Operating RPM ±200

7600

Idle RPM 

1700

Clutch engagement RPM ±200

3700

Exhaust valve spring

Purple

Table 1-196: Fuel Delivery

Type

Cleanfire

Throttle body size in/mm

2.0/51

Fuel pressure psi/bar

116/8

Recommended fuel octane 
(R+M/2)

91

Table 1-197: Idle TPS voltage setting

Altitude meters/feet

Voltage ±.01v

0-1800(0-6000)

.93

1800-2700(6000-9000)

.95

> 2700 (>9000)

.97

Table 1-198: Clutching

ALTITUDE

meters

(feet)

DRIVE CLUTCH (P-85)

DRIVEN CLUTCH (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-600

(0-2000)

10-72

Dark Blue / 

White

Red/Black

62/42-46 

ER

26:40-78

600-1200

(2000-4000)

10-72

Dark Blue / 

White

Red/Black

62/42-46 

ER

26:40-78

1200-1800

(4000-6000)

10-70

Dark Blue / 

White

Red/Black

62/42-46 

ER

26:40-78

1800-2400

(6000-8000)

10-68

Black / 

Green

Red/Black

62/38-36 

ER

24:41-78

2400-3000

(8000-10000)

10-66

Black / 

Green

Red/Black

62/38-36 

ER

22:43-78

3000-3600

(10000-12000)

10-64

Black / 

Green

Red/Black

62/38-36 

ER

22:43-78

Drive clutch bolt torque 96 ft-lbs (130Nm)

Table 1-199: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

Table 1-200: Chaincase

Center distance in/cm

8.373/21.27

Reverse type

PERC

Table 1-201: Fluids and capacities

Fuel gal/l

10.8/40.9

Oil qts/l

3.4/3.2

Coolant qts/l

6.7/6.3

Chaincase oz/ml

11/325.3

Brake fluid type

DOT 4

1.33

SPECIFICATIONS

Table 1-202: IQ Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

1.25/3.2

Track tension sag in/cm with 10 
lbs/4.54kg placed 16 in/40.6cm 
ahead of rear idler shaft

.875-1.125/2.2-.9

Table 1-203: M-10 Track

Width in/cm

15/38

Length in/cm

128/325

Lug height in/cm

1.25/3.2

Track tension sag in/cm with 10 
lbs/4.54kg placed 16 in/40.6cm 
ahead of rear idler shaft

7/8” - 1 1/8” (2.2 - 2.9cm)

Table 1-204: Front Suspension

Suspension type

IQ 42.5

IFS shocks

Arvin/7042258*

IFS spring rate lbs-in/kg-mm

120/2.2

Spring installed length in/cm

11.17/28.4

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/cm

2.25±.31/5.7±.79

Toe in/mm

0-.12/0-3.0

Table 1-205: IQ Rear Suspension

Suspension type

IQ 121

Front track shock (FTS)

Arvin/7043178*

FTS spring rate
lbs-in/kg-mm

130-270/2.3-4.8

FTS spring installed length 
in/cm

7.97/20.2

Rear track shock

Fox/7043177*

Rear vertical travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-206: IQ Torsion spring

Torsion spring PNs
(LH/RH)

7043070/7043071

Torsion spring diameter in/mm

.347

Torsion spring tail angle

80_

Table 1-207: M-10 Rear Suspension

Suspension type

M-10 128

Front track shock (FTS)

Fox/7043123

FTS spring rate
in-lbs/kg-mm

160/2.9

FTS spring installed length 
in/cm

8/20.3

Rear track shock

Fox/7043190*

Lower outer spring lbs-in/
kg-mm

715/12.8

Lower inner spring lbs-in/
kg-mm

425/7.6

Upper spring lbs-in/kg-mm

273/4.9

Rear ravel in/cm

13/33

* notes that shock is rebuildable

Table 1-208: Dimensions

Width in/cm

47.25/120

Length in/cm

117/297

Height in/cm

47/119

Est dry weight lb/kg

524/237.9

Table 1-209: Electrical

Stator output

400w@4000RPM

Ignition timing @ 9.6-12.7% 

throttle

16_@3500 

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC