Snowmobile Polaris (2006 year). Manual - part 5

1.18

SPECIFICATIONS

TRAIL TOURING

MODEL S06N(T,U)5BS(A) 

Table 1-103: Engine

Engine type

Fuji

Engine displacement

544cc

Bore in/mm

2.87/73

Stroke in/mm

2.56/65

Piston to cylinder clearance 
in/mm

.0045-.0053/.11-.13

Piston ring end gap

.016-.022/.40-.55

Operating RPM±200

7000

Idle RPM

1600

Clutch engagement RPM 
±200

3800

Table 1-104: Fuel Delivery

Type

VM 34

Main Jet

280 PTO / 270 MAG

Pilot Jet

40

Jet Needle/Clip position

6BGY41/3

Needle Jet

Q-4 (480)

Throttle gap under cutaway 
in/mm

.250/6.35

Throttle slide cutaway

3

Valve seat

1.5 Viton

Starter jet

1.5

Pilot air jet

2.5

Fuel screw setting

N/A

Air screw setting

0.75

Recommended fuel octane 
(R+M/2)

87 NonOxy/89 Oxy Min

Table 1-105: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -

3

0

_

F/

<

-3

4

_

C

-30

_

F t

o

 +

1

0

_

F/-34

_

C to

 -23

_

C

-10

_

F t

o

 +

1

0

_

F/-23

_

C to

 -12

_

C

+10

_

F to

 +30

_

F/-1

2

_

C to

 -1

_

C

+3

0

_

F t

o

 +

5

0

_

F/-1

_

C to 

+10

_

C

>50

_

F />+1

0

_

C

0-600

(0-2000)

300/290

#4

290/280

#3

280/270

#3

270/260

#3

260/250

#3

250/240

#2

600-1200

(2000-4000)

290/280

#3

270/260

#3

260/250

#3

250/240

#3

240/230

#2

230/220

#2

1200-1800 

(4000-6000)

270/260

#3

260/250

#3

250/240

#3

240/230

#2

230/220

#2

220/210

#2

1800-2400 

(6000-8000)

250/240

#3

240/230

#3

230/220

#2

220/210

#2

210/200

#1

200/190

#1

2400-3000 

(8000-10000)

240/230

#3

230/220

#2

220/210

#2

200/190

#2

190/180

#1

180/170

#1

3000-3700 

(10000-12000)

220/210

#2

210/200

#2

200/190

#2

190/180

#1

180/170

#1

170/160

#1

Jetting listed as PTO/MAG

Table 1-106: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-900

(0-3000)

10-62

Dark 

Blue/

White

Red/Blue

S40ER

19:41-74

900-1800

(3000-6000)

10-62

Dark 

Blue/

White

Red/Blue

S40ER

19:41-74

1800-2700 

(6000-9000)

10-60

Dark 

Blue/

White

Red/Blue

S40ER

19:41-74

2700-3700 

(9000-12000)

10-58

Dark 

Blue/

White

Red/Blue

S40ER

19:41-74

Drive clutch bolt torque 50 ft-lbs(69Nm)

Table 1-107: Belt

Belt part number

3211078

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

Table 1-108: Chaincase

Center distance in/cm

7.92/20.1

Reverse type

PERC

1.19

SPECIFICATIONS

Table 1-109: Fluids and capacities

Fuel gal/l

12.25/46.4

Oil qts/l

3.25/3.1

Coolant qts/l

N/A

Chaincase oz/ml

9/266.2

Brake fluid type

DOT4

Table 1-110: Track

Width in/cm

15/38

Length in/cm

136/345

Lug height in/cm

1/2.5

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

.75-1.0/1.9-2.5

Table 1-111: Front Suspension

Suspension type

Edge

IFS shocks

Arvin/7041918

IFS spring rate
lbs-in/kg-mm

90-180/1.6-3.2

IFS Spring installed length 
in/cm

9.5/24.1

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/mm

.59±.31/15.0±7.9

Toe in/mm

.12-.25/3.0-6.35

Table 1-112: Rear Suspension

Suspension type

Edge Touring

Front track shock (FTS)

Arvin/7041486

FTS spring rate

90-150/1.6-2.7

FTS spring installed length

10.375/26.4

Rear track shock (RTS)

Arvin/7042141*

RTS spring rate lbs-in/kg-
mm

180-900/3.2-16.1

RTS spring installed length 
in/cm

10/25.4

Rear travel in/cm

15.2/38.6

* notes that shock is rebuildable

Table 1-113: Torsion spring

Torsion spring PNs
(LH/RH)

7042240/7042241

Torsion spring diameter in/mm

.405/10.3

Torsion spring tail angle

77_

Table 1-114: Dimensions

Width in/cm

48/122

Length in/cm

128/325

Height in/cm

49.5/126

Est dry weight lb/kg

570/258.8

Table 1-115: Electrical

Ignition timing

27_@3000
14_@6500

Spark plug gap in/mm

.028/.70

Spark plug

NGK BR9ES

Voltage regulator/output

240watt

Magneto pulse

6

CDI marking

CU7242

1.20

SPECIFICATIONS

600 EDGE TOURING

MODEL S06PK6FS(A,B)

Table 1-116: Engine

Engine type

Liberty

Engine displacement

599

Bore in/mm

3.04/77.25

Stroke in/mm

2.52/64

Piston to cylinder clearance 
in/mm

.0045-.0059/.115-.149

Piston ring end gap

.014-.020/.356-.508

Operating RPM±200

8000

Idle RPM

1500

Clutch engagement RPM 
±200

3800

Exhaust valve spring

Green/White

Table 1-117: Fuel Delivery

Type

TM38

Main Jet

420

Pilot Jet

50

Jet Needle/Clip position

9DGI01-60/4

Needle Jet

P-6

Throttle gap under cutaway 
in/mm

.079/2

Throttle slide cutaway

1.5

Valve seat

1.5

Starter jet

140

Pilot air jet

N/A

Fuel screw setting

1.5

Air screw setting

.5

Recommended fuel octane 
(R+M/2)

87 Min NonOxy

Table 1-118: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -25

_

F/<-3

5

_

C

-3

0

_

F to

 -10

_

F/-3

4

_

C to

 -23

_

C

-1

5

_

F t

o

 +5

_

F/-2

6

_

C to

 -15

_

C

0

_

F t

o

 +

2

0

_

F/-18

_

C to

 -7

_

C

+1

5

_

F to 

+

3

5

_

F/

-9

_

C t

o

 +2

_

C

+30

_

F t

o

 +5

0

_

F/

-1

_

C to

 +1

0

_

C

+45

_

F to

 +6

5

_

F/

+7

_

C to

 +1

8

_

C

>+60

_

F/>+1

6

_

C

0-600

(0-2000)

450

#5

430

#5

420

#4

410

#4

400

#4

380

#4

370

#4

360

#3

600-1200

(2000-4000)

410

#5

390

#4

380

#4

370

#4

360

#4

340

#4

330

#3

320

#3

1200-1800 

(4000-6000)

380

#4

360

#4

350

#4

340

#4

330

#4

320

#3

300

#3

290

#3

1800-2400 

(6000-8000)

360

4

340

#4

330

#4

320

#3

300

#3

290

#3

280

#3

270

#3

2400-3000 

(8000-10000)

340

#4

320

#4

310

#3

300

#3

290

#3

270

#3

260

#3

250

#3

3000-3700 

(10000-12000)

330

#4

310

#3

300

#3

290

#3

270

#3

260

#3

240

#3

230

#3

When using non oxygenated fuel with a research octane 

Number (RON) of greater than 93, decrease the main jet 

number on the above chart by 30.

Table 1-119: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-900

(0-3000)

10-62

Black/

Green

Red/

Green

64/42-65 

ER

21:41-74

900-1500

(3000-5000)

10-60

Black/

Green

Red/

Green

64/42-65 

ER

21:41-74

1500-2100 

(5000-7000)

10-58

Black/

Green

Red/

Green

64/42-65 

ER

21:41-74

2100-2700 

(7000-9000)

10-56

Black/

Green

Red/

Green

64/42-65 

ER

21:41-74

2700-3350 

(9000-11000)

10-54

Black/

Green

Red/

Green

64/42-65 

ER

21:41-74

3350-4000 

(11000-13000)

10AL

Black/

Green

Red/

Green

64/42-65 

ER

21:41-74

Drive clutch bolt torque 50 ft-lbs

Table 1-120: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

1.21

SPECIFICATIONS

Table 1-121: Chaincase

Center distance in/cm

7.92/20.1

Reverse type

PERC

Table 1-122: Fluids and capacities

Fuel gal/l

12.25/46.4

Oil qts/l

3.25/3.1

Coolant qts/l

5.8/5.5

Chaincase oz/ml

9/266.2

Brake fluid type

DOT 4

Table 1-123: Track

Width in/cm

15/38

Length in/cm

136/345

Lug height in/cm

1/2.5

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

.75-1.0/1.9-2.5

Table 1-124: Front Suspension

Suspension type

Edge

IFS shocks

Arvin/7041918

IFS spring rate
 in-lbs/kg-mm

90-180/1.6-3.2

Spring installed length in/cm

9.5/24.1

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/mm

.59±.31/15.0±7.9

Toe in/mm

.12-.25/3.0-6.35

Table 1-125: Rear Suspension

Suspension type

Edge Touring

Front track shock (FTS)

Arvin/7041486

FTS spring rate
lbs-in/kg-mm

90-150/1.6-2.7

FTS spring installed length 
in/cm

10.375/26.4

Rear track shock

Arvin/7042141*

Rear travel in/cm

15.2/38.6

* notes that shock is rebuildable

Table 1-126: Torsion spring

Torsion spring PNs
(LH/RH)

7042240/7042241

Torsion spring diameter in/mm

.405/10.3

Torsion spring tail angle

77_

Table 1-127: Dimensions

Width in/cm

48/121.9

Length in/cm

128/325

Height in/cm

49.5/126

Est dry weight lb/kg

578/262.4

Table 1-128: Electrical

Ignition timing

24_@3000

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC

Voltage regulator/output

280watt

Magneto pulse

6

CDI marking

4010830