Challenger Terra Gator 3244 Chassis. Manual - part 118

 

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Challenger Terra Gator 3244 Chassis. Manual - part 118

 

 

Electrical Sysem

6-14

627333-A  

FIG. 6: CAN Harnesses

1. Stub Cabling

2. T-Connectors

3. Terminators

4. J1939 Backbone

FIG. 7: Back Harness Connector

Pin A to C should be 2.5 volts.

Pin B to C should be 2.3 volts.

Pin A to B should be 0.0 volts.

1. A - CAN High (yellow)

2. B - CAN low (green)

3. C - CAN shield (grey)

I/O module connectors: J2 (gray) and J3 (black).

CAN backbone Harness - Gray connectors are located

under right rear corner of the cab - one for chassis and

one for system. Connectors can be disconnected one

at a time to isolate problems down to system or

chassis. Check for CAN high and CAN low on these

connectors. Check for power on pin D and ground pin

E. Always check pins for moisture, corrosion and loose

pins.

Example: Once problem is isolated down to system or

chassis, further testing can be done.

If problem is on system side, check furthermost

end of system backbone harness - taillights.

Disconnect cable going into tee connector.

If chassis starts working, problem has been

isolated to taillight tee connector or cabling.

If problem still exists, taillight system has been

eliminated.

Repeat procedure at next tee connector forward

until problem is found.

Must do a battery disconnect every time when plugging

or unplugging CAN network.

FIG. 8: Chassis CAN Bus Power Connector

FIG. 6

Q000088S

3

2

4

1

FIG. 7

Q000089S

3

2

1

FIG. 8

Q000090S

1

5

4

3

2

CAN BUS POWER CONNECTOR

CAV

CABLE 

END

COLOR

CABLE 

TAG

A (1)

1A

YEL

1290

B (2)

2A

GRN

1291

C (3)

3A

GRA/BLK

1292

D (4)

8A

RED

392

E (5)

9A

GRA

397

627333-A  

6-15

Electrical Sysem

FIG. 9: Power Distribution

Two panels are located behind right rear curved panel

on outside of cab. To access panel loosen hand nut

located in center of curved panel. Components

mounted on are as follows:

1. CAN Master Module

2. PDM1

3. PDM2

4. PDM3

5. 2-Pack Relay Module (2P1 and 2P2)

6. 4-Pack Relay Module (4P1)

7. Flasher Module

8. HVAC 75 Amp Relay

9. HVAC 30 Amp Fuse

10. +10 VDC Power Terminal

11. Ground Terminal

FIG. 9

Q000083S

8

9

1

11

10

7

6

5

2

3

4

Electrical Sysem

6-16

627333-A  

PDM

Power Distribution Modules (PDM).

Three PDM are located on main distribution panel. All

three modules contain both relays and fuses. All relays

in each PDM are represented with a green LED which

signals relay is active. All fuses in each PDM are

represented by a red LED which indicates fuse is

blown.

PDM1 and PDM2: Low current - Circuits supply up to

15 amps.

PDM1 (1) and PDM (2) have 4 relays each which

supply power to 2 fuses; 8 fuses total of switched

power. Both PDM’s also have 3 unswitched fuses for 11

fuses total.

PDM 3 (3): High current - circuits supply from 15 to 25

amps.

2P1 and 2P2 (4): Module contains 2 relay which may

supply up to 15 amps.

4P1 (5): Module contains 4 relays which may supply up

to 15 amps.

Flasher module (6): Two Outputs rated at 3 amps.

FIG. 10

1

4

6

5

2

3

Q000083S

627333-A  

6-17

Electrical Sysem

PDM1

FIG. 11: PDM1 - Upper Mounted Low Current Module

Circuits as follows:

PDM2

FIG. 12: PDM2 - Lower Mounted Low Current Module

Circuits as follows:

FIG. 11

Q000076S

FUSE RATING

DESCRIPTION

F1

10A

ECM-UNSWITCHED

F2

10A

IGNITION SWITCH - 

UNSWITCHED

F3

15A

HAZARD KEY OFF - 

UNSWITCHED

F4

10A

ECM/REMOTE THROTTLE

F5

10A

4P1 POWER

F6

15A

HVAC PRESSURE BLOWER

F7

10A

MASTER MODULE / SYSTEM 

SWITCHES

F8

15A

AIR DRYER

F9

15A

POWER BUS SYTEM

F10

5A

DASH

F11

5A

FLASHER

FIG. 12

Q000077S

FUSE RATING

DESCRIPTION

F1

15A

ACC PWR OUTLET / RADIO / 

GPS - UNSWITCHED

F2

15A

POWER PLUGS / LIGHT 

SWICHTES / DOME LIGHT - 

UNSWITCHED

F3

10A

SWITCHED AND BACKLIGHT 

- UNSWITCHED

F4

10A

TCU

F5

10A

SPARE SYSTEM POWER

F6

15A

POWER BUS CHASSIS

F7

5A

BEACON (OPTIONAL)

F8

15A

A/C CLUTCH

F9

15A

WIPER / WASHER

F10

5A

REMOTE THROTTLE

F11

10A

SPARE SYSTEM POWER

 

 

 

 

 

 

 

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