Challenger Terra Gator 3244 Chassis. Manual - part 87

 

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Challenger Terra Gator 3244 Chassis. Manual - part 87

 

 

Axle

4-10

627333-A  

REAR AXLE

Description

The rear axle is an Axle Tech axle is attached directly to

the frame with twelve M22 x 240 10.9 bolts. Weight of

the axle approximately 1150 Kg (2535 lb)

Removal

Park chassis on hard, level surface and block the front

wheels.

Drain axle fluid into suitable container.

NOTE: Be prepard to collect and contain all fluids in an

approved container.

Place jacks under the machine and raise the frame until

the weight is off the rear wheels. Install jack stands to

securely support the machine frame.

IMPORTANT: Make sure the jack stands are rated for

supporting the weight of the machine.

Remove the wheels from the rear axle.

FIG. 2: Place an alignment mark on the slide yoke in

the event the slide yoke should come apart. Remove

the four bolts (1) that mount the rear driveline assembly

(2) to the rear axle. Disconnect the rear drive shaft

assembly

Using a suitable lifting device support the axle (3).

Loosen and remove the twelve nuts with washer that

secure the axle. Remove the twelve M22 x 240 10.9

bolts (4) and carefully remove the axle.

Installation

Make sure the machine is adequately supporteed with

jackstands.

IMPORTANT: Make sure the jack stands are rated for

supporting the weight of the machine.

Position the axle (3) unter the machine. Raise the axle

and mount to the frame with twelve M22 x240 10.9

bolts (4) and fasten with eight nuts with washers.

IMPORTANT: Always use new nuts, or use Loctite

242-41.

Install the wheels to the axle.

Once the machine has been lowered to the ground and

the full weight applied to the wheels a final tightening

will be necessary. Tighten the twelve bolts in even

increments to 515 Nm (380 lbf - ft)

IMPORTANT: Check the bolt torque daily for the next

50 hours of operation and every 500 thereafter.

Install the rear drive shaft (2) assembly to the rear axle.

Mount the driveline with four bolts (1). Torque bolts to

215 Nm (158 lbf - ft).

FIG. 2

q000166s

1

2

3

4

627333-A  

4-11

Axle

REAR AXLE (DOG WALK CHASSIS)

Description

The rear axle is an Axle Teck axle is attached directly to

the frame with twelve M22 x 300 10.9 bolts. Weight of

the axle approximately 1150 Kg (2535 lb)

Removal

Park chassis on hard, level surface and block the front

wheels.

Drain axle fluid into suitable container.

NOTE: Be prepard to collect and contain all fluids in an

approved container.

Place jacks under the machine and raise the frame until

the weight is off the rear wheels. Install jack stands to

securely support the machine frame.

IMPORTANT: Make sure the jack stands are rated for

supporting the weight of the machine.

Remove the wheels from the rear axle.

FIG. 3: Place an alignment mark on the slide yoke in

the event the slide yoke should come apart. Remove

the four bolts (1) that mount the rear driveline assembly

(2) to the rear axle. Disconnect the rear drive shaft

assembly

Remove at both sides the hitch support (3) underneath

the axle.

Using a suitable lifting device support the axle (4).

Loosen and remove the twelve M22 x 300 10.9 bolts

(5) and carefully remove the axle.

Installation

Make sure the machine is adequately supporteed with

jackstands.

IMPORTANT: Make sure the jack stands are rated for

supporting the weight of the machine.

Position the axle (4) unter the machine. Raise the axle

and mount to the frame with twelve M22 x300 10.9

bolts (5). Use Loctite 242-41.

Install the hitch supports (3).

Install the wheels to the axle.

Once the machine has been lowered to the ground and

the full weight applied to the wheels a final tightening

will be necessary. Tighten the twelve bolts in even

increments to 515 Nm (380 lbf - ft)

IMPORTANT: Check the bolt torque daily for the next

50 hours of operation and every 500 thereafter.

Install the rear drive shaft assembly (2) to the rear axle.

Mount the driveline with four bolts (1), use Loctite

242-41. Torque bolts to 215 Nm (158 lbf - ft).

FIG. 3

q000164s

1

2

3

3

5

q000165s

4

Axle

4-12

627333-A  

AXLE PRC2715

See for Axletech service manual see end of this

chapter.

627333-A  

4-13

Chassis

CHASSIS

INTRODUCTION

IMPORTANT: If bolts with self locking nuts are

mounted. Do not use loctite. Bolts can be

retorque if this is necessary.
If bolts are mounted in a thread hole, always

use Loctite 242-41. Do not retorque bolts. After

retorque the bolts the adhesion of Loctite is

gone.

Straight Chassis

By a Terra Gator with a straight chassis, is the rear axle

with bolts against the chassis mounted. 

Retorque the rear axle bolts every 500 hours of

operation.

Dog Walk Chassis

By a Terra Gator with a dog walk chassis, is the rear

axle mounted against a circular plate. The position of

the axle is controlled by cylinders.

The function of dog walk is to drive in multi tracks.

Articulation Joint

All Terra Gators contains a Articulation Joint. This

Articulation Joint enables the steering of the machine.

The Articulation Joint is controlled by cylinders.

 

 

 

 

 

 

 

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