Nissan Murano Z50 (2006 year). Manual - part 45

 

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Nissan Murano Z50 (2006 year). Manual - part 45

 

 

PRECAUTIONS

BR-3

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PRECAUTIONS

PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT 
BELT PRE-TENSIONER”

NFS000DS

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Precautions for Procedures without Cowl Top Cover

NFS000HU

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

Precautions for Brake System

NFS000DT

Recommended fluid is brake fluid “DOT 3”. Refer to 

MA-10, "Fluids and Lubricants"

 .

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted areas, wash it away with water immediately.

To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.

Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.

Use flare nut wrench when removing and installing brake tube.

When installing brake piping, be sure to torque.

Before working, turn ignition switch OFF and disconnect con-
nectors of ABS actuator and control unit or battery cables.

Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to 

BR-30, "BRAKE BURNISHING PROCEDURE"

 .

WARNING:

Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.

PIIB3706J

SBR686C

BR-4

PREPARATION

Revision: 2006 August

2006 Murano

PREPARATION

PFP:00002

Commercial Service Tools

NFS000DU

Tool name

Description

1. Flare nut crowfoot

a: 10 mm (0.39 in) / 12 mm (0.47 in)

2. Torque wrench

Removing and installing each brake 
piping

Pin punch
Tip diameter: 

φ

 4 mm (0.16 in) dia.

Removing and installing reservoir tank 
pin

Power tool

Removing front and rear caliper 
assembly, tires

S-NT360

ZZA0515D

PBIC0190E

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

BR-5

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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

PFP:00003

NVH Troubleshooting Chart

NFS000DV

Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference page

BR-

2

5

BR-

3

1

BR-

2

6

BR-

3

2

BR-

2

5

BR-

3

1

BR-

3

0

BR-

3

6

BR-

3

0

BR-

3

6

N

V

H in

 PR s

e

c

ti

o

n

N

V

H in

 RFD s

e

c

ti

o

n

N

V

H in

 F

AX, RAX 

a

n

d

 FS

U

RSU s

e

c

ti

o

n

N

V

in

 W

T

 s

e

c

tio

n

N

V

in

 W

T

 s

e

c

tio

n

N

V

H

 i

n

 F

AX and R

AX sec

ti

o

n

N

V

H in

 PS s

e

c

tio

n

Possible cause and
suspected parts

Pad

s

 -

 dam

age

d

Pad

s

 -

 unev

en w

ear

Shi

m

s dam

ag

ed

R

o

to

r i

m

bal

anc

e

Ro

to

r d

a

ma

g

e

R

o

to

r r

uno

ut

Ro

to

r d

e

fo

rm

a

ti

o

n

R

o

to

r d

e

fl

e

c

ti

o

n

Ro

to

r ru

s

t

R

o

to

r t

h

ickn

ess 

va

ri

at

io

n

D

rum

 ou

of

 r

oun

d

PROPELL

E

R SHAF

T

DIFFERENTIAL

AXL

E AND 

SUSPENSION

TIRES

ROAD W

H

EEL

D

R

IV

E

 SH

AF

T

STEERING

Symptom

Brake

Noise

×

×

×

×

×

×

×

×

×

×

Shake

×

×

×

×

×

×

×

Shimmy, Judder

×

×

×

×

×

×

×

×

×

×

×

BR-6

BRAKE PEDAL

Revision: 2006 August

2006 Murano

BRAKE PEDAL

PFP:46501

Inspection and Adjustment

NFS000DW

PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL 
DEPRESSED

1.

Check the brake pedal free height from dash floor panel.

2.

Adjust the height referring to the following specifications.

CAUTION:

When adjustable pedal is equipped during the pedal height
measurement, pedal must be in the front most position.

ADJUSTMENT

1.

Loosen the stop lamp switch and ASCD cancel switch by turning
it counterclockwise by 45

°

.

2.

Loosen lock nut (A) on the input rod, then turn input rod to adjust
the pedal to specified height, and tighten lock nut (A).Refer to

BR-21, "Components"

 .

CAUTION:

Make sure the threaded end of the input rod stays inside the
clevis.

3.

With the pedal pulled and held by hand, press the stop lamp
switch and ASCD cancel switch until its threaded end contacts
the bracket.

4.

With the threaded end of the stop lamp switch and ASCD cancel
switch contacting the bracket, turn the switch clockwise by 45

°

to secure.

CAUTION:

Make sure that the clearance (C) between the bracket and
threaded end of the stop lamp switch is within the standard.

5.

Check the pedal play.

CAUTION:

Make sure that the stop lamp goes off when the pedal is
released.

6.

Start the engine to check the brake pedal depressed height.

H

 Brake pedal height (from dash 
lower panel top surface)

199.5 – 209.5 mm (7.85 – 8.25 in) 

D

Depressed pedal height [under 
a force of 490 N (50 kg, 110 lb) 
with engine running]

More than 120 mm (4.72 in) 

C

1

  

or 
C

2

Clearance between bracket and 
threaded end of ASCD cancel 
switch or stop lamp switch 

0.74 – 1.96 mm (0.0291 – 0.0772 
in)

A

 Pedal play

3 – 11 mm (0.12 – 0.43 in)

PFIA0423E

PFIA0436E

BRAKE PEDAL

BR-7

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Revision: 2006 August

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Components

NFS000HX

WITHOUT ADJUSTABLE PEDAL

1.

Brake pedal assembly

2.

Snap pin

3.

Clip

4.

Stop lamp switch

5.

Pedal pad

6.

Clevis pin 

7.

ASCD cancel switch

PFIA0401E

BR-8

BRAKE PEDAL

Revision: 2006 August

2006 Murano

WITH ADJUSTABLE PEDAL

1.

Brake pedal assembly

2.

Snap pin

3.

Clip

4.

Stop lamp switch

5.

Pedal pad

6.

Clevis pin

7.

ASCD cancel switch

PFIA0402E

BRAKE PEDAL

BR-9

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Removal and Installation

NFS000DX

REMOVAL

CAUTION:

Adjust mechanism (Drive wire, Drive motor) is not able to disassemble.

Before removing pedal drive cable, pedals must be in the front position to keep the proper posi-
tion between accelerator and brake pedal.

1.

Remove front kicking plate (driver side). Refer to 

EI-32, "BODY SIDE TRIM"

 .

2.

Remove front body side welt (driver side). Refer to 

EI-32, "BODY SIDE TRIM"

 .

3.

Remove instrument driver lower panel. Refer to 

IP-10, "INSTRUMENT PANEL ASSEMBLY"

 . 

4.

Remove dash side finisher (driver side). Refer to 

EI-32, "BODY SIDE TRIM"

 .

5.

Remove parking brake pedal assembly. Refer to 

PB-3, "Removal and Installation"

 .

6.

Disconnect accelerator pedal drive cable, drive motor harness connector. (With adjustable pedal)

7.

Remove stop lamp switch and ASCD cancel switch from the pedal assembly.

8.

Remove snap pin and clevis pin from input rod clevis.

9.

Remove mounting nuts from pedal bracket, and remove pedal
assembly from vehicle.

INSPECTION AFTER REMOVAL

Check the clevis pin and resin stopper for damage and deforma-
tion. If a malfunction is detected, replace the clevis pin and resin
stopper.

INSTALLATION

Note the following, and install in the reverse order of removal.

After installing the brake pedal assembly to the vehicle, adjust the brake pedal. Refer to 

BR-6, "Inspection

and Adjustment"

 .

PFIA0435E

SBR997

BR-10

BRAKE FLUID

Revision: 2006 August

2006 Murano

BRAKE FLUID

PFP:KN100

On-Vehicle Inspection

NFS000DY

LEVEL CHECK

Make sure the fluid level in the sub-tank is within the standard
(between MAX and MIN lines).

Visually check around the reservoir tank and sub-tank for fluid
leakage.

If fluid level is excessively low, check brake system for fluid leak-
age.

If brake warning lamp remains illuminated after parking brake
pedal is released, check brake system for fluid leaks.

Drain and Refill

NFS000DZ

CAUTION:

Refill with new brake fluid “DOT3”.

Never reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas wash it away with water immediately. 

1.

Connect a vinyl tube to bleed valve.

2.

Depress the brake pedal, loosen the bleed valve, and gradually
remove the brake fluid.

3.

Turn ignition switch OFF and disconnect ABS actuator and elec-
tric unit (control unit) connector or battery cables.

4.

Make sure there is no foreign material in the sub tank, and refill
with new brake fluid.

5.

Rest foot on brake pedal. Loosen bleed valve. Slowly depress
pedal until it stops. Tighten bleed valve. Release brake pedal.
Repeat this process a few times, then pause to add new brake
fluid to master cylinder. Continue until new brake fluid flows out.

6.

Bleed Air. Refer to 

BR-11, "Bleeding Brake System"

 .

SBR451D

BRA0007D

PFIA0437E

BRAKE FLUID

BR-11

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Revision: 2006 August

2006 Murano

Bleeding Brake System

NFS000E0

CAUTION:

While bleeding, pay attention to master cylinder fluid level.
1.

Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector or battery
cables.

2.

Connect a vinyl tube to the rear right bleed valve. 

3.

Fully depress brake pedal 4 to 5 times.

4.

With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.

5.

Repeat steps 3, 4 until no more air comes out.

6.

Tighten bleed valve to specified torque.

7.

In steps 2 to 6 below, with master cylinder sub tank filled at least half way, bleed air from the front left, rear
left, and front right tires, in that order.

BR-12

BRAKE TUBE AND HOSE

Revision: 2006 August

2006 Murano

BRAKE TUBE AND HOSE

PFP:46300

Hydraulic Circuit

NFS000E1

CAUTION:

All hoses and pipings (tubes) must be free from excessive bending, twisting and pulling.

Make sure there is no interference with other parts when turning steering both clockwise and
counterclockwise.

The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble
the parts. Replace applicable part with a new one, if necessary.

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.

Do not bend or twist brake hose sharply, or strongly pull it.

When removing components, put cover on the connections so that no dirt, no dust, or no other
foreign matter gets in.

Refill with new brake fluid “ DOT 3 ”

Do not reuse drained brake fluid.

1.

Front disc brake

2.

ABS actuator and electric unit
(control unit)

3.

Connector

4.

Rear disc brake

5.

Brake booster

6.

Master cylinder

Brake hose

Brake tube

: Without VDC model [

 16.2 N·m (1.7 kg-m, 12 ft-lb)]

With VDC model [

 18.2 N·m (1.9 kg-m, 13 ft-lb)]

: Union bolt [

 18.2 N·m (1.9 kg-m, 13 ft-lb)]

: Flare nut [

 16.2 N·m (1.7 kg-m, 12 ft-lb)]

: Connector mounting bolt [

 7.0 N·m (0.71 kg-m, 62.0 in-lb)]

Refer to 

GI-10, "Components"

 , for the symbols in the figure.

PFIA0794E

BRAKE TUBE AND HOSE

BR-13

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Removal and Installation of Front Brake Tube and Brake Hose

NFS000E2

REMOVAL

1.

Drain brake fluid. Refer to 

BR-10, "Drain and Refill"

 .

2.

Using a flare nut wrench, remove brake tube from brake hose.

3.

Remove union bolt and remove the brake hose from the caliper assembly.

4.

Remove the lock plate and remove the brake hose from the vehicle.

INSTALLATION

1.

Install brake hose by aligning with the protrusion on caliper
assembly, and tighten union bolt to the specified torque. Refer to

BR-12, "Hydraulic Circuit"

 .

CAUTION:

Do not reuse the copper washer.

2.

Install brake hose to the brake tube, partially tighten the flare nut
as much as possible by hand, then secure it to the bracket with
lock plate.

3.

Using a flare nut torque wrench, tighten flare nut to the specified
torque. Refer to 

BR-12, "Hydraulic Circuit"

 .

4.

Refill brake fluid and bleed air. Refer to 

BR-10, "Drain and Refill"

.

Removal and Installation of Rear Brake Tube and Brake Hose

NFS000E3

REMOVAL

1.

Drain brake fluid. Refer to 

BR-10, "Drain and Refill"

 .

2.

Using a flare nut wrench, remove brake tube from brake hose.

3.

Remove union bolts, and then remove brake hose from the caliper assembly.

4.

Remove the lock plate and then remove the brake hose from the vehicle.

INSTALLATION

1.

Install the brake hose to the caliper assembly positioning hole
and tighten union bolt to the specified torque. Refer to 

BR-12,

"Hydraulic Circuit"

 .

CAUTION:

Do not reuse the copper washer.

2.

Install brake hose to the brake tube, partially tighten the flare nut
as much as possible by hand, then secure it to the bracket with
lock plate.

3.

Using a flare nut torque wrench, tighten flare nut to the specified
torque.

4.

Refill brake fluid and bleed air. Refer to 

BR-11, "Bleeding Brake

System"

 .

Inspection after Installation

NFS000E4

CAUTION:

If leakage occurs around hose and tube connections, retighten. If necessary, replace damaged part.
1.

Check brake lines (tubes and hoses) and connections for fluid leakage, damage, twist, deformation, con-
tact with other parts, and loose connections. Replace any damage parts.

2.

While depressing brake pedal under a force of 785 N (80 kg, 177 lb) with engine running at idle speed for
approximately 5 seconds, check each part for fluid leakage.

PFIA0404E

PFIA0405E

BR-14

BRAKE MASTER CYLINDER

Revision: 2006 August

2006 Murano

BRAKE MASTER CYLINDER

PFP:46010

On-Vehicle Inspection

NFS000E5

LEAK INSPECTION

Check for fluid leakage from master cylinder attachment portion, reservoir tank, reservoir hose connec-
tions, and brake tube connections.

Removal and Installation

NFS000E6

CAUTION:

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas wash it away with water immediately.

REMOVAL

1.

Remove cowl top cover. Refer to 

EI-20, "COWL TOP"

 .

2.

Drain brake fluid. Refer to 

BR-10, "Drain and Refill"

 .

3.

Remove air cleaner and air duct. Refer to 

EM-16, "AIR CLEANER AND AIR DUCT"

 .

4.

Disconnect harness connectors for fluid level sensor and pressure sensor (VDC model only).

5.

Using a flare nut wrench, disconnect master cylinder assembly and brake tube.

6.

Remove master cylinder assembly mounting nut, remove sub-tank assembly mounting bolt and remove
master cylinder assembly from vehicle. Refer to 

BR-21, "Removal and Installation"

 .

INSTALLATION

CAUTION:

Refill with new brake fluid “DOT3”.

Do not reuse drained brake fluid.

Install in the reverse order of removal.

Refill brake fluid and bleed air. Refer to 

BR-11, "Bleeding Brake System"

 .

BRAKE MASTER CYLINDER

BR-15

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Components

NFS000E7

WITH VDC MODELS

1.

Reservoir cap

2.

Oil strainer

3.

Hose and clamp

4.

Clamp

5.

Bracket

6.

Reservoir tank

7.

Grommet

8.

Master cylinder assembly

9.

Clip

10. Pressure sensor

11. Sub tank

PFIA0795E

BR-16

BRAKE MASTER CYLINDER

Revision: 2006 August

2006 Murano

WITHOUT VDC MODELS

1.

Reservoir cap

2.

Oil strainer

3.

Hose and clamp

4.

Clamp

5.

Bracket

6.

Reservoir tank

7.

Grommet

8.

Piston stopper

9.

Cylinder body

10. Pin

11. Secondary piston assembly

12. Primary piston assembly

13. Stopper cap

14. Sub tank

PFIA0409E

BRAKE MASTER CYLINDER

BR-17

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Revision: 2006 August

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Disassembly and Assembly

NFS000E8

WITHOUT VDC MODELS
Disassembly

CAUTION:

Remove the reservoir tank only when absolutely necessary.

1.

Using a flat-bladed screwdriver as shown in the figure, lift up the
tabs on the stopper cap and remove it from the master cylinder.
The piston inside the master cylinder might pop out when this is
done, so hold the stopper cap down at the same time.

2.

Place the side flange of cylinder body with chamfering around
the pin insertion hole facing up, and firmly set master cylinder
assembly in a vise.

CAUTION:

When setting the master cylinder assembly with the vise,
be sure not to over-tighten.

When setting securing with a vise, use copper plates or
cloth to protect the flange.

3.

Using a pin punch [commercial service tool: diameter approxi-
mately 4 mm (0.16 in)], remove mounting pins on the reservoir
tank.

4.

Remove master cylinder assembly from vise.

5.

Remove reservoir tank and grommet from cylinder body.

6.

Using a flat-bladed screwdriver, push in the piston and remove
piston stopper from cylinder body.

7.

Carefully pull the primary piston assembly straight out to prevent
cylinder inner wall from being damaged.

BRA0031D

PFIA0438E

PFIA0439E

PFIA0440E

BR-18

BRAKE MASTER CYLINDER

Revision: 2006 August

2006 Murano

8.

Tap flange using a soft block such as wood, and carefully pull
the secondary piston assembly straight out to prevent cylinder
inner wall from being damaged.

Inspection after Disassembly

Master cylinder

Check the inner wall of the cylinder for damage, abrasion, corrosion and pin holes.
Replace the master cylinder if any non-standard condition is detected.

Assembly

CAUTION:

Never use mineral oils such as kerosene, gasoline during the cleaning and assembly process.

Make sure there is no foreign matter such as dirt or dust attached to the inner cylinder walls, the
piston, or the cap seal, and take care to avoid damaging parts with the assembly tools.

Do not drop parts. If a part is dropped, do not use it.

1.

Apply brake fluid to cylinder inner wall body and contact surface
of the piston assembly. Then insert secondary piston assembly
and primary piston assembly into cylinder body in this order.

CAUTION:

Do not reuse primary and secondary piston assemblies.

Be sure to replace the assembly without disassembling
the new inner kit.

Pay attention to the orientation of the piston cup, and
insert straight to prevent the cup from being caught by
cylinder inner wall.

2.

Visually check the secondary piston slit through the tank boss
hole on the secondary side of the cylinder body, and insert the
piston stopper.

3.

Holding down the primary piston with the stopper cap, push the
stopper cap claws so they are firmly into the cylinder grooves,
then install the stopper cap.

CAUTION:

Do not reuse the stopper cap.

4.

Apply brake fluid to the grommet and install to the cylinder body.

CAUTION:

Do not reuse the grommet.

5.

Master cylinder assembly is fixed in the vise as described in
“disassembly: step 2”. 

BRA0033D

SBR089C

PFIA0440E

BRA0035D

 

 

 

 

 

 

 

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