Nissan Murano Z51 (2008 year). Manual - part 80

 

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Nissan Murano Z51 (2008 year). Manual - part 80

 

 

BRC-120

< ON-VEHICLE REPAIR >

[VDC/TCS/ABS]

STEERING ANGLE SENSOR

STEERING ANGLE SENSOR

Exploded View

INFOID:0000000003247267

Removal and Installation

INFOID:0000000003247268

REMOVAL

1.

Remove spiral cable assembly. Refer to 

SR-8, "Exploded View"

.

2.

Remove steering angle sensor from spiral cable assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

After work, make sure to adjust neutral position of steering angle sensor. Refer to 

BRC-9, "ADJUST-

MENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description"

.

1.

Steering angle sensor

: Vehicle front

JSFIA0003ZZ

Revision: 2008 October

2009 Murano

BRM-1

BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY

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SECTION 

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CONTENTS

BODY REPAIR

FEATURES OF NEW MODEL ......................

2

BODY EXTERIOR PAINT COLOR  .....................

2

Body Exterior Paint Color .......................................

2

PRECAUTION ...............................................

3

REPAIRING HIGH STRENGTH STEEL ..............

3

High Strength Steel (HSS) ......................................

3

PREPARATION ............................................

6

REPAIRING MATERIAL  .....................................

6

Foam Repair  .............................................................

6

BODY COMPONENT PARTS  .............................

8

Underbody Component Parts ..................................

8

Body Component Parts  ...........................................

10

ON-VEHICLE MAINTENANCE ....................

12

BODY ALIGNMENT  ...........................................

12

Body Center Marks ................................................

12

Description ..............................................................

13

Engine Compartment .............................................

13

Underbody ...............................................................

15

Passenger Compartment .......................................

18

Rear Body ..............................................................

20

ON-VEHICLE REPAIR .................................

22

HANDLING PRECAUTIONS .............................

22

Precautions for Plastics  ...........................................

22

Location of Plastic Parts  ..........................................

23

REMOVAL AND INSTALLATION  ...............

25

CORROSION PROTECTION  ............................

25

Description ...............................................................

25

Anti-corrosive Wax  ..................................................

25

Undercoating ...........................................................

26

Stone Guard Coat ....................................................

27

Body Sealing  ...........................................................

28

BODY CONSTRUCTION ..................................

32

Body Construction  ...................................................

32

REPLACEMENT OPERATIONS .......................

34

Description ...............................................................

34

Radiator Core Support .............................................

36

Hoodledge ...............................................................

36

Hoodledge (Partial Replacement)  ...........................

38

Front Side Member ..................................................

39

Front Side Member (Partial Replacement) ...........

40

Front Pillar ..............................................................

41

Center Pillar .............................................................

44

Outer Sill .................................................................

47

Rear Fender ............................................................

50

Rear Panel ..............................................................

53

Rear Floor Rear .....................................................

53

Rear Side Member Extension ...............................

55

Revision: 2008 October

2009 Murano

BRM-2

< FEATURES OF NEW MODEL >

BODY EXTERIOR PAINT COLOR

FEATURES OF NEW MODEL

BODY EXTERIOR PAINT COLOR

Body Exterior Paint Color

INFOID:0000000003468450

NOTE:

• 2S: Solid + Clear

• M: Metallic

• P: 2-Coat pearl

• 3P: 3-Coat pearl

• FPM: Iron oxide pearl

• RPM: Multi flex color

• TM: Micro titanium metallic

• PM:  Pearl  metallic

• TPM: Titanium pearl metallic

JSKIA0574ZZ

Component

Color code

BAX5

BCAB

BKAH

BKH3

BK23

BK51

BQX1

BRAA

Description

Red

Grayish 

Brown

Silver

Black

Silver

Gray

White

Dark 

Blue

Paint type

 Note

P

M

TPM

2S

M

M

3P

PM

Hard clear coat

×

-

-

×

-

-

-

×

1

Bumper fascia

Body color

BAX5

BCAB

BKAH

BKH3

BK23

BK51

BQX1

BRAA

2

Radiator  grille

Chromium  plate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

3

Door 
outside 
mirror

Cover

Body color

BAX5

BCAB

BKAH

BKH3

BK23

BK51

BQX1

BRAA

4

Side guard mold-
ing

Chromium  plate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

5

Back door

Body color

BAX5

BCAB

BKAH

BKH3

BK23

BK51

BQX1

BRAA

6

Door outside 
handle

Chromium  plate

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Cr

Revision: 2008 October

2009 Murano

REPAIRING HIGH STRENGTH STEEL

BRM-3

< PRECAUTION >

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PRECAUTION

REPAIRING HIGH STRENGTH STEEL

High Strength Steel (HSS)

INFOID:0000000003468466

High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:

Read the following precautions when repairing HSS:
1.

Additional points to consider
• The repair of reinforcements (such as side members) by heat-

ing is not recommended because it may weaken the compo-
nent. When heating is unavoidable, never heat HSS parts
above 550

°

C (1,022

°

F).

Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropri-
ate.)

• When straightening body panels, use caution in pulling any

HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent sections of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.

Tensile strength

Major applicable parts

370 - 590 MPa

• Lower front and rear hoodledge
• Upper hoodledge
• Side dash
• Roof bow No. 2 and No.4
• 3rd crossmember

(Front floor component part)

• Inner sill
• Rear side member assembly
• Rear seat crossmember
• Center rear crossmember assembly
• Inner side roof rail
• Inner center pillar
• Inner center front bumper reinforcement
• Front bumper stay
• Rear side bumper bracket
• Other reinforcements

780 - 1350 MPa

• Front side member assembly
• Front side member closing plate assembly
• Front side member extension
• Front side member center extension
• Outer roof rail reinforcement

(Side body assembly component part)

• 2nd crossmember

(Front floor component part)

PIIA0115E

PIIA0116E

Revision: 2008 October

2009 Murano

BRM-4

< PRECAUTION >

REPAIRING HIGH STRENGTH STEEL

• When cutting HSS panels, avoid gas (torch) cutting if possible.

Instead, use a saw to avoid weakening surrounding areas due
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97 in).

• When welding HSS panels, use spot welding whenever possi-

ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use MIG. welding. Do not use
gas (torch) for welding because it is inferior in welding
strength.

• Spot welding on HSS panels is harder than that of an ordinary

steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low
speed high torque drill (1,000 to 1,200 rpm) to increase drill bit
durability and facilitate the operation.

2.

Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to

the metal thickness.

PIIA0117E

JSKIA0082GB

PIIA0145E

PIIA0146E

Revision: 2008 October

2009 Murano

REPAIRING HIGH STRENGTH STEEL

BRM-5

< PRECAUTION >

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• The panel surfaces must fit flush to each other, leaving no

gaps.

• Follow the specifications for the proper welding pitch.

Unit: mm (in)

PIIA0147E

Thickness (T)

Minimum pitch (L)

0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)

10 (0.39) or more
12 (0.47) or more
18 (0.71) or more
20 (0.79) or more
27 (1.06) or more
31 (1.22) or more

JSKIA0781ZZ

Revision: 2008 October

2009 Murano

BRM-6

< PREPARATION >

REPAIRING MATERIAL

PREPARATION

REPAIRING MATERIAL

Foam Repair

INFOID:0000000004304570

During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.

URETHANE FOAM APPLICATIONS

Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.

Read instructions on product for fill procedures.

Example of foaming agent filling operation procedure

1.

Fill procedures after installation of service part.

a.

Eliminate foam material remaining on vehicle side.

b.

Clean area after eliminating form insulator and foam material.

c.

Install service part.

d.

Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.

2.

Fill procedures before installation of service part.

a.

Eliminate foam material remaining on vehicle side.

b.

Clean area after eliminating foam insulator and foam material.

c.

Fill foam material on wheelhouse outer side.

<Urethane foam for foaming agent>

3M™ Automix™ Flexible Foam 08463 or equiva-
lent

1.

Urethane foam

A.

Nozzle insert hole

: Vehicle front

JSKIA0129GB

Revision: 2008 October

2009 Murano

REPAIRING MATERIAL

BRM-7

< PREPARATION >

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NOTE:
Fill enough to close gap with service part while avoiding flange
area.

d.

Install service part.
NOTE:
Refer to label for information on working times.

1.

Urethane foam

A.

Fill while avoiding flange area

: Vehicle front

JSKIA0130GB

Revision: 2008 October

2009 Murano

BRM-8

< PREPARATION >

BODY COMPONENT PARTS

BODY COMPONENT PARTS

Underbody Component Parts

INFOID:0000000003468452

1.

Lower rear hoodledge (RH & LH)

2.

Upper hoodledge (RH & LH)

3.

Hoodledge reinforcement (RH & LH)

4.

Center cowl top

5.

Upper dash

6.

Lower dash

7.

Side dash (RH & LH)

8.

Front floor

9.

Inner sill (RH & LH)

JSKIA0576ZZ

Revision: 2008 October

2009 Murano

BODY COMPONENT PARTS

BRM-9

< PREPARATION >

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NOTE:

For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

10. Rear floor front extension

11.

2nd seat mounting bracket

12. Rear seat back support

13. Rear floor front

14. Rear floor rear

15. Rear floor side (RH & LH)

16. Spare tire clamp bracket

17. Front side member assembly (RH & 

LH)

18. Front side member connector as-

sembly (RH & LH)

19. Front side member closing plate as-

sembly (RH & LH)

20. Lower front hoodledge (RH & LH)

21. Side radiator core support (RH & LH)

22. Front side member extension (RH & 

LH)

23. Front side member center extension 

(RH & LH)

24. Rear seat crossmember

25. Center rear crossmember assembly

26. Spare wheel crossmember

27. Rear side member assembly (RH & 

LH)

28. Rear side member extension (RH & 

LH)

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS sections

Revision: 2008 October

2009 Murano

BRM-10

< PREPARATION >

BODY COMPONENT PARTS

Body Component Parts

INFOID:0000000003468453

1.

Hood

2.

Front fender (RH & LH)

3.

Side body assembly (RH & LH)

4.

Outer front side body (RH & LH)

5.

Front fender bracket assembly (RH 
& LH)

6.

Front pillar hinge reinforcement (RH 
& LH)

7.

Lower front pillar hinge brace (RH & 
LH)

8.

Lower front pillar reinforcement as-
sembly (RH & LH)

9.

Center pillar reinforcement (RH & 
LH)

JSKIA0577ZZ

Revision: 2008 October

2009 Murano

BODY COMPONENT PARTS

BRM-11

< PREPARATION >

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NOTE:

For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.

10. Outer sill reinforcement (RH & LH)

11.

Outer sill (RH & LH)

12. Inner side roof rail (RH & LH)

13. Inner center pillar (RH & LH)

14. Inner rear pillar (RH & LH)

15. Inner rear pillar reinforcement (RH & 

LH)

16. Back pillar reinforcement assembly 

(RH & LH)

17. Outer rear wheelhouse (RH & LH)

18. Outer rear sill reinforcement (RH & 

LH)

19. Inner rear wheelhouse (RH & LH)

20. Inner rear wheelhouse front exten-

sion (RH & LH)

21. Inner rear wheelhouse rear exten-

sion (RH & LH)

22. Roof

23. Front roof rail

24. Roof reinforcement assembly

25. Roof bow No. 1

26. Roof bow No. 2

27. Roof bow No. 3

28. Roof bow No. 4

29. Roof bow No. 5

30. Rear roof rail

31. Side roof reinforcement (RH & LH)

32. Rear roof

33. Rear sunroof reinforcement assem-

bly

34. Rear fender assembly (RH & LH)

35. Outer back pillar (RH & LH)

36. Rear combination lamp base (RH & 

LH)

37. Rear fascia rear bracket (RH & LH)

38. Rear combination lamp base exten-

sion (RH & LH)

39. Fuel filler lid

40. Rear panel assembly

41. Upper rear bumper retainer

42. Front door assembly (RH & LH)

43. Outer front door panel (RH & LH)

44. Rear door assembly (RH & LH)

45. Outer rear door panel (RH & LH)

46. Inner front bumper center reinforce-

ment

47. Front bumper stay (RH & LH)

48. Inner center rear bumper reinforce-

ment

49. Rear side bumper bracket (RH & LH)

A.

Standard roof

B.

With sunroof

: Both sided anti-corrosive precoated steel sections

: High strength steel (HSS) sections

: Both sided anti-corrosive steel and HSS   sections

*: Aluminum portion

Revision: 2008 October

2009 Murano

BRM-12

< ON-VEHICLE MAINTENANCE >

BODY ALIGNMENT

ON-VEHICLE MAINTENANCE

BODY ALIGNMENT

Body Center Marks

INFOID:0000000003468460

A mark is placed on each part of the body to indicate the vehicle center. When repairing the vehicle frame
(members, pillars, etc.) damaged by an accident which it enables more accurate and effective repair by using
these marks together with body alignment specifications.

Unit: mm (in)

: Vehicle front

Points

Portion

Marks

A

Upper dash

Hole 

φ

7 (0.28)

B

Front roof

Embossment

C

Rear roof

Indent

D

Upper rear panel

Indent

JSKIA0558ZZ

Revision: 2008 October

2009 Murano

BODY ALIGNMENT

BRM-13

< ON-VEHICLE MAINTENANCE >

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Description

INFOID:0000000004292766

• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself

to make sure there is no free play.

• When a measuring tape is used, check that there is no elongation, twisting, or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side

is symmetrically the same value.

• The coordinates of the measurement points are the distances measured from the standard line of 

X

Y

and 

Z

.

Z

: Imaginary base line [200 mm (7.87 in) below datum line (

0Z

 at design plan)]

Engine Compartment

INFOID:0000000003468462

Measurement

Dimensions marked with 

*

 indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

E

Front floor reinforcement

Hole 

φ

9 (0.35)

F

Front floor

Embossment

Points

Portion

Marks

1.

Vehicle center

2.

Front axle center

3.

Imaginary base line

JSKIA0073GB

Revision: 2008 October

2009 Murano

BRM-14

< ON-VEHICLE MAINTENANCE >

BODY ALIGNMENT

«The others»

Unit: mm (in)

Measurement Points

Unit: mm (in)

JSKIA0544GB

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

B - c

1394 (54.88)*

E - e

1550 (61.02)

Revision: 2008 October

2009 Murano

BODY ALIGNMENT

BRM-15

< ON-VEHICLE MAINTENANCE >

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Unit: mm (in)

Underbody

INFOID:0000000003468463

Measurement

Dimensions marked with 

*

 indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

: Vehicle front

JSKIA0545ZZ

Point

Material

Point

Material

A

Cowl top extension installing hole center of cen-
ter positioning mark 

φ

7 (0.28)

F, f

Upper radiator core support hole center 

φ

12 

(0.47)

B, b

Hood hinge installing hole center 

φ

13 (0.51)

G, g, K, k, N, n

Front end module installing hole center 

φ

9 (0.35)

C, c

Front strut installing hole center 16

×

10 

(0.63

×

0.39)

H, h, J, j

Front side member hole center 

φ

14 (0.55)

D, d, E, e

Upper front fender bracket installing hole center 

φ

7 (0.28)

M, m

Bumper stay installing hole center 

φ

12 (0.47)

Revision: 2008 October

2009 Murano

 

 

 

 

 

 

 

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