Nissan Murano Z51 (2008 year). Manual - part 70

 

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Nissan Murano Z51 (2008 year). Manual - part 70

 

 

PRECAUTIONS

BR-7

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FOR MEXICO : Precaution for Procedure without Cowl Top Cover

INFOID:0000000004789742

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

FOR MEXICO : Precaution for Brake System

INFOID:0000000004789743

WARNING:

Clean any dust from the front brake and rear brake with a vacuum dust collector. Never blow with com-
pressed air.

CAUTION:

• Only use “DOT 3” brake fluid. Refer to 

MA-16, "FOR MEXICO : Fluids and Lubricants"

.

• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface.

• Always clean with new brake fluid when cleaning the master cylinder, brake caliper and other com-

ponents.

• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and

cause improper operation.

• Always loosen the brake tube flare nut with a flare nut wrench.
• Tighten the brake tube flare nut to the specified torque with

crowfoot (A) and torque wrench (B).

• Always confirm the specified tightening torque when install-

ing the brake pipes.

• Turn the ignition switch OFF and disconnect the ABS actuator

and electric unit (control unit) connector or the battery nega-
tive terminal before performing the work.

• Check that no brake fluid leakage is present after replacing

the parts.

• Burnish the brake contact surfaces after refinishing or replac-

ing rotors, after replacing pads, or if a soft pedal occurs at
very low mileage.

- Front brake pad: refer to 

BR-16, "BRAKE PAD : Inspection and Adjustment"

.

- Front disc rotor: refer to 

BR-16, "DISC ROTOR : Inspection and Adjustment"

.

- Rear brake pad: refer to 

BR-18, "BRAKE PAD : Inspection and Adjustment"

.

- Rear disc rotor: refer to 

BR-18, "DISC ROTOR : Inspection and Adjustment"

.

PIIB3706J

JPFIA0001ZZ

Revision: 2008 October

2009 Murano

BR-8

< PREPARATION >

PREPARATION

PREPARATION

PREPARATION

Commercial Service Tool

INFOID:0000000003388363

Tool name

Description

Power tool

Loosening bolts and nuts

PBIC0190E

Revision: 2008 October

2009 Murano

BRAKE PEDAL

BR-9

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ON-VEHICLE MAINTENANCE

BRAKE PEDAL

Inspection and Adjustment

INFOID:0000000003388364

INSPECTION

Brake Pedal Height

Check the brake pedal height (H

1

) between the dash lower panel (1)

and the brake pedal upper surface.

CAUTION:

Remove the floor trim.

Stop Lamp Switch and ASCD Brake Switch

Check the clearance (C) between stopper rubber (1) and stop lamp
switch and ASCD brake switch (2) threaded end.

CAUTION:

The stop lamp must be turned off when the brake pedal is
released.
NOTE:
Pull the brake pedal pad to make the clearance between stopper
rubber and stop lamp switch and ASCD brake switch threaded end.

Brake Pedal Play

Press the brake pedal. Check the brake pedal play (A).

Depressed Brake Pedal Height

Check the brake pedal height (H

2

) between the dash lower panel (1)

and the brake pedal upper surface when depressing the brake pedal
at 490 N (50 kg, 110 lb) while turning engine ON.

CAUTION:

Remove the floor trim.

Standard

H

1

: Refer to 

BR-47, "Brake 

Pedal"

.

JPFIA0065ZZ

Standard

C

: Refer to 

BR-47, "Brake 

Pedal"

.

JPFIA0122ZZ

Standard

A

: Refer to 

BR-47, "Brake 

Pedal"

.

JPFIA0121ZZ

Standard

H

2

: Refer to 

BR-47, "Brake 

Pedal"

.

JPFIA0068ZZ

Revision: 2008 October

2009 Murano

BR-10

< ON-VEHICLE MAINTENANCE >

BRAKE PEDAL

ADJUSTMENT

Brake Pedal Height

1.

Remove instrument lower panel LH. Refer to 

IP-11, "Exploded View"

.

2.

Disconnect the stop lamp switch and ASCD brake switch harness connector.

3.

Turn the stop lamp switch and ASCD brake switch 45

°

 counterclockwise.

4.

Loosen the input rod lock nut (1). Adjust the brake pedal height
(H

1

) to the specification. Tighten the input rod lock nut to the

specification. Refer to 

BR-30, "Exploded View"

.

CAUTION:

The threaded end of the input rod (2) must project to the
inner side (L) of the clevis (3).

Stop Lamp Switch and ASCD Brake Switch

1.

Remove instrument lower panel LH. Refer to 

IP-11, "Exploded View"

.

2.

Disconnect the stop lamp switch and ASCD brake switch harness connector.

3.

Turn the stop lamp switch and ASCD brake switch 45

°

 counterclockwise.

4.

Press-fit stop lamp switch and ASCD brake switch (2) until stop
lamp switch and ASCD brake switch hits the stopper rubber (1)
45

°

 clockwise.

CAUTION:

• The clearance (C) between the stopper rubber and stop

lamp switch and ASCD brake switch threaded end must
be the specified value. Refer to 

BR-47, "Brake Pedal"

• The stop lamp must be turned off when the brake pedal is

released.

Brake Pedal Play

1.

Remove instrument lower panel LH. Refer to 

IP-11, "Exploded View"

.

2.

Disconnect the stop lamp switch and ASCD brake switch harness connector.

3.

Turn the stop lamp switch and ASCD brake switch 45

°

 counterclockwise.

JPFIA0003ZZ

Standard

H

1

: Refer to 

BR-47, "Brake 

Pedal"

.

JPFIA0279ZZ

JPFIA0122ZZ

Revision: 2008 October

2009 Murano

BRAKE PEDAL

BR-11

< ON-VEHICLE MAINTENANCE >

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4.

Press-fit stop lamp switch and ASCD brake switch (2) until stop
lamp switch and ASCD brake switch hits the stopper rubber (1)
45

°

 clockwise.

CAUTION:

• The clearance (C) between the stopper rubber and stop

lamp switch and ASCD brake switch threaded end must
be the specified value. Refer to 

BR-47, "Brake Pedal"

• The stop lamp must be turned off when the brake pedal is

released.

JPFIA0122ZZ

Revision: 2008 October

2009 Murano

BR-12

< ON-VEHICLE MAINTENANCE >

BRAKE FLUID

BRAKE FLUID

Inspection

INFOID:0000000003388365

BRAKE FLUID LEVEL

• Check that the fluid level in the sub tank is within the specified

range (MAX – MIN lines).

• Visually check for any brake fluid leakage around the sub tank,

reservoir tank and hose.

• Check the brake system for any leakage if the fluid level is

extremely low (lower than MIN).

• Check the brake system for fluid leakage if the warning lamp

remains illuminated even after the parking brake is released.

BRAKE LINE

1.

Check brake line (tubes and hoses) for cracks, deterioration or other damage. Replace any damaged
parts.

2.

Check for fluid leakage by fully depressing brake pedal while
engine is running.

CAUTION:

If leakage occurs around joints, retighten or, if necessary,
replace damaged parts.

Draining

INFOID:0000000003388366

CAUTION:

• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it

off immediately and wash with water if it gets on a painted surface.

• Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) con-

nector or the battery negative terminal before draining.

1.

Connect a vinyl tube to the bleed valve.

2.

Depress the brake pedal and loosen the bleeder valve to gradu-
ally discharge brake fluid.

Refilling

INFOID:0000000003388367

CAUTION:

Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) connec-
tor or the battery negative terminal before refilling.

1.

Check that there is no foreign material in the sub tank, and refill with new brake fluid.

CAUTION:

Never reuse drained brake fluid.

JPFIA0295ZZ

SBR389C

BRA0007D

Revision: 2008 October

2009 Murano

BRAKE FLUID

BR-13

< ON-VEHICLE MAINTENANCE >

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2.

Loosen the bleeder valve, slowly depress the brake pedal to the full stroke, and then release the pedal.
Repeat this operation at intervals of 2 or 3 seconds until all brake fluid is discharged. Then close the
bleeder valve with the brake pedal depressed. Repeat the same work on each wheel.

3.

Perform the air bleeding. Refer to 

BR-13, "Bleeding Brake System"

.

Bleeding Brake System

INFOID:0000000003388368

CAUTION:

• Turn the ignition switch OFF and disconnect the ABS actuator and electric unit (control unit) con-

nector or the battery negative terminal before performing the work.

• Monitor the fluid level in the sub tank during the air bleeding.
• Always use new brake fluid for refilling. Never reuse the drained brake fluid.

1.

Connect a vinyl tube to the bleeder valve of the rear right brake.

2.

Fully depress the brake pedal 4 to 5 times.

3.

Loosen the bleeder valve and bleed air with the brake pedal depressed, and then quickly tighten the
bleeder valve.

4.

Repeat steps 2 and 3 until all of the air is out of the brake line.

5.

Tighten the bleeder valve to the specified torque.
• Front disc brake: refer to 

BR-36, "BRAKE CALIPER ASSEMBLY : Exploded View"

.

• Rear disc brake: refer to 

BR-42, "BRAKE CALIPER ASSEMBLY : Exploded View"

.

6.

Perform steps 1 to 5 for the rear right brake 

 front left brake 

 rear left brake 

 and front right brake in

order.

7.

Check that the fluid level in the sub tank is within the specified range after air bleeding. Refer to 

BR-12,

"Inspection"

.

Revision: 2008 October

2009 Murano

BR-14

< ON-VEHICLE MAINTENANCE >

BRAKE MASTER CYLINDER

BRAKE MASTER CYLINDER

Inspection

INFOID:0000000003388369

FLUID LEAK

Check for brake fluid leakage from the master cylinder mounting face, reservoir tank mounting face, sub tank
mounting face, brake tube connections and hose connections.

Revision: 2008 October

2009 Murano

BRAKE BOOSTER

BR-15

< ON-VEHICLE MAINTENANCE >

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BRAKE BOOSTER

Inspection

INFOID:0000000003388370

OPERATION

Depress the brake pedal several times at 5-second intervals with the
engine stopped. Start the engine with the brake pedal fully
depressed. Check that the clearance between brake pedal and dash
lower panel decreases.
NOTE:
A slight impact with a small click may be felt on the pedal when the
brake pedal is fully depressed. This is a normal phenomenon due to
the brake system operation.

AIR TIGHT

• Idle the engine for 1 minute to apply vacuum to the brake booster,

and stop the engine. Then depress the brake pedal several times
at 5-second intervals until the accumulated vacuum is released to
atmospheric pressure. Check that the clearance between brake
pedal and dash lower panel gradually increases (A 

 B 

 C) each

time the brake pedal is depressed during this operation.

• Depress the brake pedal with the engine running. Then stop the

engine while holding down the brake pedal. Check that the brake
pedal stroke does not change after holding down the brake pedal
for 30 seconds or more.
NOTE:
A slight impact with a small click may be felt on the pedal when the
brake pedal is fully depressed. This is a normal phenomenon due
to the brake system operation.

BRA0037D

JPFIA0043ZZ

JPFIA0044ZZ

Revision: 2008 October

2009 Murano

BR-16

< ON-VEHICLE MAINTENANCE >

FRONT DISC BRAKE

FRONT DISC BRAKE

BRAKE PAD

BRAKE PAD : Inspection and Adjustment

INFOID:0000000003388371

INSPECTION

Check brake pad wear thickness from an inspection hole on cylinder
body. Check using a scale if necessary. 

ADJUSTMENT

CAUTION:

• Burnish contact surfaces between pads according to the following procedure after refinishing or

replacing pads, or if a soft pedal occurs at very low mileage.

• Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc

rotor are securely fitted.

• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1.

Drive vehicle on straight, flat road.

2.

Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.

3.

Drive without depressing brake for a few minutes to cool the brake.

4.

Repeat steps 1 to 3 until pad and disc rotor are securely fitted.

DISC ROTOR

DISC ROTOR : Inspection and Adjustment

INFOID:0000000003388372

INSPECTION

Appearance

Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace if there are any abnormal
conditions.

Runout

1.

Fix the disc rotor to the wheel hub and bearing assembly with
wheel nuts (2 points at least).

2.

Check the wheel bearing axial end play before the inspection.
Refer to 

FAX-8, "Inspection"

 (2WD), 

FAX-35, "Inspection"

(AWD).   

3.

Inspect the runout with a dial gauge to measured at 10 mm (0.39
in) inside the disc edge.

4.

Find the installation position with a minimum runout by shifting the disc rotor-to-wheel hub and bearing
assembly installation position by one hole at a time if the runout exceeds the limit value.

5.

Replace or refinish the disc rotor if the runout is outside the limit even after performing the above opera-
tion.
[When refinishing, use the Pro-Cut PEM On-Car Brake Lathe (Tool No. 38-PFM90.5) or equivalent.]

Limit

Wear thickness

: Refer to 

BR-47, "Front 

Disc Brake"

.

BRA0010D

Limit

Runout

: Refer to 

BR-47, "Front 

Disc Brake"

.

SBR019B

Revision: 2008 October

2009 Murano

FRONT DISC BRAKE

BR-17

< ON-VEHICLE MAINTENANCE >

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Thickness

Check the thickness of the disc rotor using a micrometer. Replace
the disc rotor if the thickness is below the wear limit. 

ADJUSTMENT

CAUTION:

• Burnish contact surfaces between pads according to the following procedure after refinishing or

replacing pads, or if a soft pedal occurs at very low mileage.

• Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc

rotor are securely fitted.

• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1.

Drive vehicle on straight, flat road.

2.

Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.

3.

Drive without depressing brake for a few minutes to cool the brake.

4.

Repeat steps 1 to 3 until pad and disc rotor are securely fitted.

Limit

Wear thickness

: Refer to 

BR-47, "Front 

Disc Brake"

.

Thickness variation

: Refer to 

BR-47, "Front 

Disc Brake"

.

SBR020B

Revision: 2008 October

2009 Murano

BR-18

< ON-VEHICLE MAINTENANCE >

REAR DISC BRAKE

REAR DISC BRAKE

BRAKE PAD

BRAKE PAD : Inspection and Adjustment

INFOID:0000000003388373

INSPECTION

Check brake pad wear thickness from an inspection hole on cylinder
body. Check using a scale if necessary. 

ADJUSTMENT

CAUTION:

• Burnish contact surfaces between pads according to the following procedure after refinishing or

replacing pads, or if a soft pedal occurs at very low mileage.

• Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc

rotor are securely fitted.

• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1.

Drive vehicle on straight, flat road.

2.

Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.

3.

Drive without depressing brake for a few minutes to cool the brake.

4.

Repeat steps 1 to 3 until pad and disc rotor are securely fitted.

DISC ROTOR

DISC ROTOR : Inspection and Adjustment

INFOID:0000000003388374

INSPECTION

Appearance

Check surface of disc rotor for uneven wear, cracks, and serious damage. Replace if there are any abnormal
conditions.

Runout

1.

Fix the disc rotor to the wheel hub and bearing assembly with
wheel nuts (2 points at least).

2.

Check the wheel bearing axial end play before the inspection.
Refer to 

RAX-4, "Inspection"

 (2WD), 

RAX-11, "Inspection"

(AWD).   

3.

Inspect the runout with a dial gauge to measured at 10 mm (0.39
in) inside the disc edge.

4.

Find the installation position with a minimum runout by shifting the disc rotor-to-wheel hub and bearing
assembly installation position by one hole at a time if the runout exceeds the limit value.

5.

Replace or refinish the disc rotor if the runout is outside the limit even after performing the above opera-
tion.
[When refinishing, use the Pro-Cut PEM On-Car Brake Lathe (Tool No. 38-PFM90.5) or equivalent.]

Limit

Wear thickness

: Refer to 

BR-47, "Rear 

Disc Brake"

.

BRA0010D

Limit

Runout

: Refer to 

BR-47, "Rear 

Disc Brake"

.

SBR019B

Revision: 2008 October

2009 Murano

REAR DISC BRAKE

BR-19

< ON-VEHICLE MAINTENANCE >

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Thickness

Check the thickness of the disc rotor using a micrometer. Replace
the disc rotor if the thickness is below the wear limit. 

ADJUSTMENT

CAUTION:

• Burnish contact surfaces between pads according to the following procedure after refinishing or

replacing pads, or if a soft pedal occurs at very low mileage.

• Be careful of vehicle speed because the brake does not operate firmly/securely until pads and disc

rotor are securely fitted.

• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1.

Drive vehicle on straight, flat road.

2.

Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.

3.

Drive without depressing brake for a few minutes to cool the brake.

4.

Repeat steps 1 to 3 until pad and disc rotor are securely fitted.

Limit

Wear thickness

: Refer to 

BR-47, "Rear 

Disc Brake"

.

Thickness variation

: Refer to 

BR-47, "Rear 

Disc Brake"

.

SBR020B

Revision: 2008 October

2009 Murano

BR-20

< ON-VEHICLE REPAIR >

BRAKE PEDAL

ON-VEHICLE REPAIR

BRAKE PEDAL

Exploded View

INFOID:0000000003388375

Removal and Installation

INFOID:0000000003388376

REMOVAL

1.

Remove instrument lower panel LH. Refer to 

IP-11, "Exploded View"

.

2.

Remove knee protector. Refer to 

ST-16, "WITHOUT ELECTRIC MOTOR : Removal and Installation"

(without electric motor), 

ST-19, "WITH ELECTRIC MOTOR : Removal and Installation"

 (with electric

motor).

3.

Disconnect the stop lamp switch and ASCD brake switch harness connectors.

4.

Remove snap pin and clevis pin from clevis of brake booster.

5.

Remove the brake pedal assembly.

CAUTION:

Hold the brake booster and master cylinder so as not to drop out or contact them to other parts.

INSTALLATION

Note the following, and install the reverse order of removal.
• Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been

already applied.)

NOTE:
The clevis pin may be inserted in either direction.

1.

Clevis pin

2.

Brake pedal assembly

3.

Brake pedal pad

4.

ASCD brake switch

5.

Stop lamp switch

6.

Clip

7.

Snap pin

: Apply multi-purpose grease.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JPFIA0440GB

Revision: 2008 October

2009 Murano

BRAKE PEDAL

BR-21

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Inspection and Adjustment

INFOID:0000000003388377

INSPECTION AFTER REMOVAL

• Check the following items and replace the brake pedal assembly if

necessary.

- Check the brake pedal upper rivet (made by aluminum) (A) for

deformation.

- Check the brake pedal for bend, damage, and cracks on the

welded parts.

- Check the lapping length (X) of sub-bracket (B) and slide plate (C).

• Check clevis pin and plastic stopper (A) for damage and deforma-

tion. If any damage is found, replace clevis pin.

ADJUSTMENT AFTER INSTALLATION

Perform the brake pedal adjustment after installing the brake pedal assembly. Refer to 

BR-9, "Inspection and

Adjustment"

.

Standard

X

: 5.0 mm (0.197 in) or more

JPFIA0300ZZ

PFIA0756J

Revision: 2008 October

2009 Murano

BR-22

< ON-VEHICLE REPAIR >

BRAKE PIPING

BRAKE PIPING

FRONT

FRONT : Exploded View

INFOID:0000000003388378

1.

Brake tube

2.

ABS actuator and electric unit (con-
trol unit)

3.

Connector

4.

Connector bracket

5.

Master cylinder assembly

6.

Brake booster

7.

Lock plate

8.

Brake hose

9.

Union bolt

10. Copper washer

A.

To front brake hose

B.

To rear brake tube

Refer to 

GI-4, "Components"

 for symbols in the figure.

JPFIA0297GB

Revision: 2008 October

2009 Murano

 

 

 

 

 

 

 

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