Nissan Juke (2014 year). Service Repair Manual - part 261

 

  Index      Manuals     Nissan Juke (2014 year) - Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     259      260      261      262     ..

 

 

Nissan Juke (2014 year). Service Repair Manual - part 261

 

 

AIR BREATHER HOSE

TM-321

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

AIR BREATHER HOSE

Removal and Installation

INFOID:0000000009752669

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

2.

Remove clip (A) from bracket. 

3.

Remove air breather hose (1) from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never bend the air breather hose to prevent damage to the hose.
• Install air breather hose (1) to transaxle tube (A) all the way to

the curve of the tube.

• Install air breather hose to transaxle tube so that the paint

mark (B) is facing upward.

• Securely install the clip (A) to the bracket.

JSDIA2454ZZ

JSDIA2399ZZ

JSDIA2458ZZ

Revision: 2013 October

2014 JUKE

TM-322

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

CONTROL VALVE

Exploded View

INFOID:0000000009752670

COMPONENT PARTS LOCATION

Removal and Installation

INFOID:0000000009752671

REMOVAL

1.

Transaxle assembly

2.

Control valve

3.

Bracket

4.

O-ring

5.

Oil strainer assembly

6.

Magnet

7.

Drain plug gasket

8.

Drain plug

9.

Oil pan mounting bolt

10.

Oil pan

11.

Oil pan gasket

12.

Lock nut

13.

Washer

14. Manual plate

15.

Collar

16.

Lip seal

17. Snap ring

18.

Terminal cord assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Apply CVT fluid

JSDIA2656GB

Revision: 2013 October

2014 JUKE

CONTROL VALVE

TM-323

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

1.

Disconnect battery cable from negative terminal. Refer to 

PG-99, "Exploded View"

.

2.

Remove drain plug from oil pan and then drain the CVT fluid.

3.

Remove drain plug gasket.

4.

Disconnect the CVT unit connector. Refer to 

TM-145, "Removal and Installation Procedure for CVT Unit

Connector"

.

5.

Remove the snap ring (1) from the CVT unit connector (A).

6.

Press the CVT unit connector (A) into the transaxle case.

CAUTION:

Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.

7.

Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.

8.

Remove the magnets from the oil pan.

9.

Remove the lock nut (1) and washer (2), and then remove the
manual plate (3). 

10. Remove the collar (4) from the manual shaft (A).

CAUTION:

Never drop the collar.

11. Disconnect the control valve connectors (A) and (B).

JPDIA0654ZZ

JPDIA0720ZZ

: Vehicle front

JPDIA0655ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

Revision: 2013 October

2014 JUKE

TM-324

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

12. Remove the oil strainer assembly mounting bolts (A) and (B),

and then remove the oil strainer assembly (1).

13. Remove O-ring from oil strainer assembly.

14. Remove the bracket (1).

15. Remove the control valve mounting bolts (A) and (B), and then

remove the control valve from the transaxle case.

CAUTION:

Never drop the control valve, ratio control valve and manual
shaft.

16. Remove terminal cord assembly (1) from the transaxle case

inside.

17. Remove the lip seal (1) from the transaxle case.

: Vehicle front

JPDIA0657ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

JPDIA0659ZZ

JSDIA2634ZZ

: Vehicle front

JPDIA0661ZZ

Revision: 2013 October

2014 JUKE

CONTROL VALVE

TM-325

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

INSTALLATION

1.

Install the lip seal (1) to the transaxle case.

2.

Install terminal cord assembly (1) to the transaxle case.

CAUTION:

Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.

3.

Press in the ratio control valve (B) in the (

) direction, and then

fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.

4.

Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.

5.

Install the control valve to the transaxle case.

CAUTION:

• Never drop the linkage fixing pin. If it is dropped, repeat

the installation procedure from step 3.

• Never pinch the harness into between the control valve

and the transaxle case.

• Never drop the control valve, ratio control valve and man-

ual shaft.

: Vehicle front

JPDIA0661ZZ

JSDIA2634ZZ

JPDIA0663ZZ

Revision: 2013 October

2014 JUKE

TM-326

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

6.

Fix the control valve using the control valve mounting bolts (A)
and (B).

7.

Pull the linkage fixing pin out.

8.

Connect the control valve connectors (A) and (B).

CAUTION:

• Never pinch the harness into between the control valve

and the transaxle case.

• Securely insert the connector until it clicks and locks.

9.

Install the bracket (1).

10. Install O-ring to oil strainer assembly.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

11. Install the oil strainer assembly (1) using the oil strainer assem-

bly mounting bolts (A) and (B).

NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.

12. Install the collar to the manual shaft.

CAUTION:

Never drop the collar.

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

54

10

B

44

1

JPDIA0659ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

12

2

B

44

1

JPDIA0657ZZ

Revision: 2013 October

2014 JUKE

CONTROL VALVE

TM-327

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

13. Install the manual plate (1) while aligning with the groove (A) of

the manual valve.

CAUTION:

Assemble the manual plate while aligning its end with the
cutout (

) of the manual valve.

14. Install the washer (2) and the lock-nut (3), and then tighten to

the specified torque.

15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to 

TM-145, "Removal

and Installation Procedure for CVT Unit Connector"

.

17. Install the magnet while aligning it with the convex side of oil

pan.

CAUTION:

Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.

18. Install the oil pan to the transaxle case with the following proce-

dure.
1.

Install the oil pan gasket to the oil pan.

CAUTION:

• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-

face and bolt mounting hole of oil pan and transaxle case.

• Never reuse oil pan gasket.

2.

Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.

3.

Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.

4.

Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.

19. Install drain plug gasket to drain plug.

CAUTION:

Never reuse drain plug gasket.

20. Install drain plug to oil pan.

21. Fill CVT fluid from CVT fluid charging pipe to the specified level.

CAUTION:

• Use only Genuine CVT fluid. Never mix with other fluid.
• Using CVT fluid other than Genuine CVT fluid will deteriorate in driveability and CVT durability,

and may damage the CVT, which is not covered by the warranty.

• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to 

TM-185,

"CONSULT Function"

.

22. With the engine warmed up, drive the vehicle in an urban area.

NOTE:
When ambient temperature is 20

°

C (68

°

F), it takes about 10 minutes for the CVT fluid to warm up to 50

to80

°

C (122 to 176

°

F).

23. Check CVT fluid level and condition. Refer to 

TM-305, "Inspection"

.

24. Connect battery cable to negative terminal. Refer to 

PG-99, "Exploded View"

.

: Vehicle front

JPDIA0962ZZ

CVT fluid

: Refer to 

MA-10, "Fluids and Lubri-

cants"

.

Fluid capacity

JPDIA0654ZZ

JPDIA0664ZZ

Revision: 2013 October

2014 JUKE

TM-328

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

Inspection and Adjustment

INFOID:0000000009752672

INSPECTION AFTER REMOVAL

Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.

INSPECTION AFTER INSTALLATION

Check the CVT fluid level and leakage. Refer to 

TM-305, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Perform “ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE OR TRANSAXLE ASSEMBLY”.
Refer to 

TM-214, "Description"

.

Revision: 2013 October

2014 JUKE

PRIMARY SPEED SENSOR

TM-329

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

PRIMARY SPEED SENSOR

Exploded View

INFOID:0000000009752673

Removal and Installation

INFOID:0000000009752674

REMOVAL

1.

Remove the battery. Refer to 

PG-99, "Removal and Installation"

.

2.

Remove ECM and bracket as a set.

3.

Remove primary speed sensor connector.

4.

Remove primary speed sensor.

5.

Remove O-ring from primary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

Inspection

INFOID:0000000009752675

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-305, "Inspection"

.

1.

Transaxle assembly

2.

O-ring

3.

Primary speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

SCIA7901J

Revision: 2013 October

2014 JUKE

TM-330

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

SECONDARY SPEED SENSOR

SECONDARY SPEED SENSOR

Exploded View

INFOID:0000000009752676

Removal and Installation

INFOID:0000000009752677

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

2.

Remove secondary speed sensor connector.

3.

Remove secondary speed sensor (1) and shims (2).

4.

Remove O-ring (3) from secondary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.
• Install two pieces of shims.

Inspection

INFOID:0000000009752678

INSPECTION AFTER INSTALLATION

1.

Transaxle assembly

2.

Shim

3.

O-ring

4.

Secondary speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Apply CVT fluid

JPDIA0352GB

JPDIA0353ZZ

Revision: 2013 October

2014 JUKE

SECONDARY SPEED SENSOR

TM-331

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-305, "Inspection"

.

Revision: 2013 October

2014 JUKE

TM-332

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

DIFFERENTIAL SIDE OIL SEAL

DIFFERENTIAL SIDE OIL SEAL

2WD

2WD : Exploded View

INFOID:0000000009752679

2WD : Removal and Installation

INFOID:0000000009752680

REMOVAL

NOTE:
Cap or plug openings to prevent fluid from spilling.

1.

Remove the left/right front drive shaft. Refer to 

FAX-20, "LEFT SIDE : Removal and Installation"

 (left side),

FAX-22, "RIGHT SIDE : Removal and Installation"

 (right side).

2.

Use oil seal remover or a similar means and remove the differential side oil seal.

CAUTION:

When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse differential side oil seal.
• Apply Genuine CVT fluid to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900).

1.

Transaxle assembly

2.

Differential side oil seal (Converter 
housing side)

3.

Differential side oil seal (Transaxle 
case side)

: Always replace after every disassembly.

: Apply CVT fluid

SCIA7594J

Revision: 2013 October

2014 JUKE

DIFFERENTIAL SIDE OIL SEAL

TM-333

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).

CAUTION:

Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.

NOTE:

The reference is the pull-in direction of the differential side oil seal.

Drift to be used:

2WD : Inspection

INFOID:0000000009752681

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-305, "Inspection"

.

AWD

AWD : Exploded View

INFOID:0000000009752682

A

: Transaxle case side

B

: Converter housing side

JPDIA0520ZZ

Dimension “C”

:Height difference from case end surface is within 1.8 

±

 0.5 mm (0.071 

±

 0.020 

in).

Dimension “D”

:Height difference from case end surface is within 2.2 

±

 0.5 mm (0.087 

±

 0.020 

in).

Location

Commercial Service Tools

Transaxle case side

Commercial service tool with outer dia. 54 mm (2.13 in) and inner dia. 50 mm (1.97 in)

Converter housing side

1.

Transaxle assembly

2.

Differential side oil seal (Converter 
housing side)

3.

Differential side oil seal (Transaxle 
case side)

: Always replace after every disassembly.

: Genuine CVT fluid

SCIA7594J

Revision: 2013 October

2014 JUKE

TM-334

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

DIFFERENTIAL SIDE OIL SEAL

AWD : Removal and Installation

INFOID:0000000009752683

REMOVAL

NOTE:
Cap or plug openings to prevent fluid from spilling.

1.

Remove the left front drive shaft. Refer to 

FAX-20, "LEFT SIDE : Removal and Installation"

.

2.

Remove the transfer assembly. Refer to 

DLN-93, "Removal and Installation"

.

3.

Use oil seal remover or a similar means and remove the differential side oil seal.

CAUTION:

When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse differential side oil seal.
• Apply Genuine CVT fluid to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900).
Use a drift (commercial service tool) and drive the differential side oil
seal in until the amount of oil seal projection from the case edge
matches dimensions (C) and (D).

CAUTION:

Be careful not to scratch the lip of the differential side oil seal
when press-fitting it.

NOTE:

The reference is the pull-in direction of the differential side oil seal.

Drift to be used:

AWD : Inspection

INFOID:0000000009752684

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-305, "Inspection"

.

A

: Transaxle case side

B

: Converter housing side

JSDIA2466ZZ

Dimension “C”

:Height difference from case end surface is within 1.8 

±

 0.5 mm (0.071 

±

 0.020 

in).

Dimension “D”

:Height difference from case end surface is within 1.0 

±

 0.5 mm (0.039 

±

 0.020 

in).

Location

Commercial Service Tools

Transaxle case side

Commercial service tool with outer dia. 54 mm (2.13 in) and inner dia. 50 mm (1.97 in)

Converter housing side

Commercial service tool with outer dia. 60 mm (2.36 in)

Revision: 2013 October

2014 JUKE

OIL PUMP FITTING BOLT

TM-335

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

OIL PUMP FITTING BOLT

Description

INFOID:0000000009752685

Replace the oil pump fitting bolt and the O-ring if oil leakage or exudes from the oil pump fitting bolt.

Exploded View

INFOID:0000000009752686

Removal and Installation

INFOID:0000000009752687

REMOVAL

1.

Remove Oil pump fitting bolt (1) from transaxle assembly.

2.

Remove O-ring from oil pump fitting bolt.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

Inspection

INFOID:0000000009752688

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-305, "Inspection"

.

1.

Oil pump fitting bolt

2.

O-ring

3.

Transaxle assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Apply CVT fluid

JPDIA0829GB

JPDIA0077ZZ

Revision: 2013 October

2014 JUKE

TM-336

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

WATER HOSE

WATER HOSE

Exploded View

INFOID:0000000009752689

Removal and Installation

INFOID:0000000009752690

REMOVAL

WARNING:

Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.

CAUTION:

Perform these steps after the coolant temperature has cooled sufficiently.

1.

Remove the battery. Refer to 

PG-99, "Removal and Installation"

.

2.

Remove the ECM and bracket as a set.

3.

Remove the water hose.

4.

Remove the heater thermostat. 

INSTALLATION

Note the following, and Install in the reverse order of removal.
• Refer to the following when installing water hoses.

1.

Heater thermostat assembly

2.

Hose clamp

3.

Water hose

A.

Water outlet

B.

CVT oil warmer

C.

To thermostat housing

D.

To oil cooler

: N·m (kg-m, ft-lb)

JSDIA2776GB

Water hose (1)

Installation side tube (2)

Direction of paint mark

Hose insertion depth “L”

Water hose

Water outlet

Upward

A: 27 mm (1.06 in)  [End reach-
es the 2-stage bulge.]

CVT oil warmer

Leftward

B: 27 mm (1.06 in) [End reach-
es the tube bend R position).]

Heater thermostat assembly

CVT oil warmer

Leftward

Revision: 2013 October

2014 JUKE

 

 

 

 

 

 

 

Content      ..     259      260      261      262     ..