Nissan Juke (2014 year). Service Repair Manual

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

TM-17

< SYMPTOM DIAGNOSIS >

[6MT: RS6F94R]

SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000009752451

Use the chart below to find the cause of the symptom. The numbers indicate the order of the inspection. If nec-
essary, repair or replace these parts.

SUSPECTED PARTS
(Possible cause)

OIL

(Oil

lev

l is

L (W

OIL

(Oil

lev

l is

igh

)

GASKE

T (Damaged)

OIL SEAL (W

orn or

damaged)

O-RING (W

orn

SHIF

T CONTROL L

INKAGE

rn)

SHIF

T FORK (W

rn)

GEAR (W

rn o

r da

age

BEAR

ING

orn

BAUL

RING (W

orn

r da

INSE

T S

PRING (Dam

)

Reference

-1

-2

Symptoms

Noise

Oil leakage

Hard to shift or will not shift

Jumps out of gear

Revision: 2013 October

2014 JUKE

TM-18

< PERIODIC MAINTENANCE >

[6MT: RS6F94R]

GEAR OIL

PERIODIC MAINTENANCE

GEAR OIL

Inspection

INFOID:0000000009752452

OIL LEAKAGE

Make sure that gear oil is not leaking from transaxle or around it.

OIL LEVEL

Remove filler plug (1) and gasket from transaxle case.

Check the oil level from filler plug mounting hole as shown in the
figure.

CAUTION:

Never start engine while checking oil level.

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

Tighten filler plug to the specified torque. Refer to

TM-28,

"Exploded View"

Draining

INFOID:0000000009752453

Start engine and let it run to warm up transaxle.

Stop engine. Remove drain plug (1) and gasket, using a socket
[Commercial service tool] and then drain gear oil.

Set a gasket on drain plug and install it to clutch housing, using
a socket [Commercial service tool].

CAUTION:

Never reuse gasket.

Tighten drain plug to the specified torque. Refer to

TM-28,

"Exploded View"

Refilling

INFOID:0000000009752454

Remove filler plug (1) and gasket from transaxle case.

Fill with new gear oil until oil level reaches the specified limit at
filler plug mounting hole as shown in the figure.

After refilling gear oil, check the oil level. Refer to

TM-18,

"Inspection"

Set a gasket on filler plug and then install it to transaxle case.

CAUTION:

Never reuse gasket.

Tighten filler plug to the specified torque. Refer to

TM-28, "Exploded View"

SCIA7623E

SCIA7622E

Oil grade and
viscosity

: Refer to

MA-10, "Fluids and Lubricants"

Oil capacity

: Refer to

TM-63, "General Specifica-

tions"

SCIA7623E

Revision: 2013 October

2014 JUKE

SIDE OIL SEAL

TM-19

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

REMOVAL AND INSTALLATION

SIDE OIL SEAL

Removal and Installation

INFOID:0000000009752455

REMOVAL

Remove front drive shafts. Refer to

FAX-20, "LEFT SIDE : Removal and Installation"

(LEFT SIDE) and

FAX-22, "RIGHT SIDE : Removal and Installation"

(RIGHT SIDE).

Remove differential side oil seals (1) from clutch housing and
transaxle case, using an oil seal remover.

CAUTION:

Never damage transaxle case and clutch housing.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Install differential side oil seals (1) to clutch housing and transaxle

case, using the drift [Stamping number: B.vi 1666-B] of the drift set
[SST: KV32500QAA ( - )].

CAUTION:

• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.

Inspection

INFOID:0000000009752456

INSPECTION AFTER INSTALLATION

Check the oil level and oil leakage. Refer to

TM-18, "Inspection"

SCIA7625E

: Transaxle case side

: Clutch housing side

Dimension “L

”

: 1.2 – 1.8 mm (0.047 – 0.071 in)

Dimension “L

”

: 2.7 – 3.3 mm (0.106 – 0.130 in)

JPDIC0454ZZ

Revision: 2013 October

2014 JUKE

TM-20

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

POSITION SWITCH

POSITION SWITCH

Removal and Installation

INFOID:0000000009752457

REMOVAL

Remove battery. Refer to

PG-99, "Removal and Installation"

Disconnect position switch connector.

Remove position switch from transaxle case.

INSTALLATION

Apply recommended sealant to threads of position switch.
• Use Genuine Silicone RTV or an equivalent. Refer to

and Sealants"

CAUTION:

Remove old sealant and oil adhering to threads.

Install position switch to transaxle case.

Tighten position switch to the specified torque. Refer to

TM-28, "Exploded View"

For the next step and after, install in the reverse order of removal.

Inspection

INFOID:0000000009752458

INSPECTION AFTER INSTALLATION

• Check continuity between position switch terminals. Refer to

TM-16, "BACK-UP LAMP SWITCH : Compo-

nent Inspection"

(Back-up lamp switch) and

TM-16, "PARK/NEUTRAL POSITION (PNP) SWITCH : Compo-

nent Inspection"

(PNP switch).

• Check the oil leakage. Refer to

TM-18, "Inspection"

Revision: 2013 October

2014 JUKE

CONTROL LINKAGE

TM-21

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

Exploded View

INFOID:0000000009752459

Removal and Installation

INFOID:0000000009752460

REMOVAL

Shift the shifter lever to the neutral position.

Remove air cleaner case. Refer to

EM-25, "Removal and Installation"

Bracket

Shifter cable

Selector lever

Shifter lever A

Tapping bolt

Cable mounting bracket

Selector cable

Grommet

M/T shift selector assembly

10. Shifter lever

11.

Shifter lever knob

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

JPDIC0830GB

Revision: 2013 October

2014 JUKE

TM-22

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

Remove bracket (1), as per the following procedure.

Disconnect clips (A) from bracket.

Remove bolts (B) from bracket.

Remove bracket.

Pull out and disconnect the each cable from the shifter lever A
and the selector lever, using a suitable remover.

While pressing the lock of the selector cable in the direction of
the arrow shown in the figure, remove the selector cable from
the cable mounting bracket.

While pressing the lock of the shifter cable in the direction of the
arrow shown in the figure, remove the shifter cable from the
cable mounting bracket.

Remove cable mounting bracket from transaxle case.

Pull the shifter lever knob upward to remove.

Remove center console assembly. Refer to

IP-24, "Removal and

Installation"

10. Pull out and disconnect the shifter cable from the pin of the M/T

shift selector assembly, using a suitable remover.

11. Pull up the stopper (A) of the selector cable in the direction of

the arrow as shown in the figure.

12. Pull out and disconnect the selector cable from the pin of the M/

T shift selector assembly, using a suitable remover.

13. While pressing the lock of the selector cable in the direction of

the arrow shown in the figure, remove the selector cable from
the M/T shift selector assembly.

14. While pressing the lock of the shifter cable in the direction of the

arrow shown in the figure, remove the shifter cable from the M/T
shift selector assembly.

15. Remove the M/T shift selector assembly.

16. Remove three way catalyst and heat plate. Refer to

EX-8,

"Removal and Installation"

17. Remove the bracket from the vehicle.

: Vehicle front

JPDIC0845ZZ

JPDIC0793ZZ

JPDIC0833ZZ

JPDIC0793ZZ

Revision: 2013 October

2014 JUKE

CONTROL LINKAGE

TM-23

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

18. Disengage the pawls (A) of the grommet (1), and pull down-

wards to remove.

19. Remove the shifter cable and selector cable from the vehicle.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Install each cable without causing interference with other parts, a 120 mm (4.72 in)-or-less bend, and

a 180-degrees-or-more twist.

• Install boot of each cable without causing interference with other parts and a 90-degrees-or-more

twist.

• Fit boot of to center console assembly the groove on shifter lever knob.
• To install the shifter lever knob, press it into the shifter lever.

CAUTION:

• Never reuse shifter lever knob.
• Be careful with orientation of shifter lever knob.

• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other than

screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle case.

CAUTION:

Never reuse tapping bolt.

• Insert the each cable until it reaches the cable mounting bracket and M/T shift selector assembly.
• Insert the each cable until it reaches the shifter lever A and the selector lever.
• Shift the shifter lever to the neutral position.
• Install the shifter cable (1) and the selector cable (2) to the bracket

(3) as shown in the figure.

Install the selector cable (the M/T shift selector assembly side), as per the following procedure.

When M/T shift selector assembly is replaced:

Install the selector cable to the M/T shift selector assembly.

Shift the shifter lever to the neutral position.

Install the lever stopper (A) to the M/T shift selector assembly as
shown in the figure.

CAUTION:

Selector cable cannot be adjusted accurately without using
the lever stopper.

Check that the shifter lever does not move in the direction of the
select. If it moves, repeat step 3.

JPDIC0844ZZ

JPDIC0836ZZ

JPDIC0831ZZ

Revision: 2013 October

2014 JUKE

TM-24

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

CONTROL LINKAGE

Insert the stopper (A) until it reaches the selector cable.

Remove the lever stopper from the M/T shift selector assembly.

Shift the shifter lever to each gear position to check that there
are no bindings. If any, repeat step 3.

When M/T shift selector assembly is not replaced:

Install the selector cable to the M/T shift selector assembly.

Shift the shifter lever to the 4th gear position.

Adjust the length “L” between the stopper (A) and the lever to
the standard value.

Insert the stopper (A) until it reaches the selector cable.

Shift the shifter lever to each gear position to check that there
are no bindings. If any, repeat step 3.

Inspection

INFOID:0000000009752461

INSPECTION AFTER INSTALLATION

Shifter Lever Knob

Check that the shifter lever knob is installed in the right position.

Shifter Cable and Selector Cable

• Pull each cable in the removal direction to check that it dose not disconnect from the cable mounting

bracket.

• Pull each cable in the removal direction to check that it dose not disconnect from the M/T shift selector

assembly.

• Pull grommet in the removal direction to check that it dose not disconnect from the vehicle.

M/T Shift Selector Assembly and Shifter Lever

• Check that there is no tangle, hook, abnormal sound, looseness, and interference when the shifter lever is

moved to each position. If there is a malfunction, then repair or replace the malfunctioning part.

• Check that the shifter lever smoothly returns to the neutral position after moving the lever from 1st to 2nd

gear and moving hands off the lever. If there is a malfunction, then repair or replace the malfunctioning part.

• Check that the shifter lever smoothly returns to the neutral position after moving the lever from 5th to 6th

gear and moving hands off the lever. If there is a malfunction, then repair or replace the malfunctioning part.

JPDIC0832ZZ

Length “L”

: 3.51 – 4.11 mm (0.1382 – 0.1618 in)

JPDIC0834ZZ

JPDIC0832ZZ

Revision: 2013 October

2014 JUKE

AIR BREATHER HOSE

TM-25

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

AIR BREATHER HOSE

Exploded View

INFOID:0000000009752462

Removal and Installation

INFOID:0000000009752463

REMOVAL

Remove air cleaner case. Refer to

EM-25, "Removal and Installation"

Remove clips (1).

Remove air breather hose from the 2 way connector.

CAUTION:

When removing air breather hose, be sure to hold 2 way
connector securely.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Install air breather hose, preventing crush and clogging caused by bending.
• Insert the allowance of air breather hose to the spool of the 2 way connector.
• Install air breather hose to the 2 way connector with the paint mark faced forward of the vehicle.
• Securely engage the clips in the mounting hole.

Clip

Air breather hose

2 way connector

JPDIC0827ZZ

: Vehicle front

JPDIC0839ZZ

Revision: 2013 October

2014 JUKE

TM-26

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000009752464

Removal and Installation

INFOID:0000000009752465

CAUTION:

Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position every
time when removing transaxle assembly. At this timing, dust on the sliding parts may damage a seal of
CSC and may cause clutch fluid leakage. Refer to

CL-17, "Removal and Installation"

REMOVAL

Disconnect battery cable from negative terminal. Refer to

PG-99, "Removal and Installation"

Shift the shifter lever to the neutral position.

Remove battery. Refer to

PG-99, "Removal and Installation"

Remove air cleaner case. Refer to

EM-25, "Removal and Installation"

Remove air breather hose. Refer to

TM-25, "Removal and Installation"

Disconnect position switch connector. Refer to

TM-20, "Removal and Installation"

Remove harness clip from transaxle assembly.

Disconnect selector cable and shifter cable from transaxle assembly. Refer to

TM-21, "Removal and

Installation"

Remove starter motor. Refer to

STR-37, "Removal and Installation"

10. Remove clutch tube from CSC (Concentric Slave Cylinder). Refer to

CL-15, "Removal and Installation"

CAUTION:

• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immedi-

ately and wash the affected area with water.

• Never depress clutch pedal during removal procedure.

11. Remove engine under cover.

12. Remove fender protector LH. Refer to

EXT-27, "Removal and Installation"

13. Disconnect ground cable.

14. Remove front suspension member. Refer to

FSU-15, "Removal and Installation"

Transaxle assembly

: Refer to "INSTALLATION" in

TM-26, "Removal and Installation"

for the locations and tightening torque.

JPDIC0632ZZ

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-27

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

15. Remove front drive shafts. Refer to

FAX-20, "LEFT SIDE : Removal and Installation"

(LEFT SIDE) and

FAX-22, "RIGHT SIDE : Removal and Installation"

(RIGHT SIDE).

NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.

16. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

17. Remove engine mounting bracket (LH) mounting bolts from transaxle assembly. Refer to

EM-61, "2WD :

Removal and Installation"

18. Remove rear torque rod bracket and rear torque rod. Refer to

EM-61, "2WD : Removal and Installation"

19. Remove transaxle assembly mounting bolts.

20. Remove transaxle assembly from the engine.

CAUTION:

• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

21. Remove CSC. Refer to

CL-17, "Removal and Installation"

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Fix transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.
• Tapping work for tapping bolts is not applied to new transaxle case. Do not perform tapping by other

than screwing tapping bolts because tapping is formed by screwing tapping bolts into transaxle
case.

• Tighten transaxle assembly mounting bolts to the specified torque.

The figure is the view from the engine.

Inspection

INFOID:0000000009752466

INSPECTION AFTER INSTALLATION

• Check the operation of the control linkage. Refer to

TM-24, "Inspection"

• Check the oil leakage and the oil level. Refer to

TM-18, "Inspection"

Bolt symbol

Insertion direction

Transaxle to engine

Engine to transaxle

Quantity

Bolt length

“

” mm (in)

60 (2.36)

50 (1.97)

Tightening torque
N·m (kg-m, ft-lb)

62.0 (6.3, 46)

JPDIC0837ZZ

Revision: 2013 October

2014 JUKE

TM-28

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000009752467

CASE AND HOUSING

Filler plug

Gasket

Transaxle case

Bushing

Snap ring

Oil channel

Oil gutter

Position switch

Bracket

10. Differential side oil seal

11. Magnet

12. Drain plug

13. Input shaft oil seal

14. Clutch housing

15. 2 way connector

16. Plug

17. Pinion shaft

18. Pinion gear

: Apply Genuine Silicone RTV or an equivalent. Refer to

: Always replace after every disassembly.

JPDIC0437GB

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-29

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

SHAFT AND GEAR

: Select with proper thickness.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Input shaft front bearing

Input shaft

3rd input gear

Spacer

Snap ring

3rd baulk ring

3rd-4th coupling sleeve

3rd-4th synchronizer hub

Insert key

10. 4th baulk ring

11. 4th input gear

12. 5th input gear

13. 5th baulk ring

14. 5th-6th coupling sleeve

15. 5th-6th synchronizer hub

16. 6th baulk ring

17. Needle bearing

18. 6th input gear

19. Input shaft rear bearing

First step

Final step

: Apply gear oil.

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIC0407GB

Revision: 2013 October

2014 JUKE

TM-30

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

Mainshaft front bearing outer
race

Mainshaft front bearing inner race

Mainshaft

1st main gear

1st inner baulk ring

1st synchronizer cone

1st outer baulk ring

1st-2nd coupling sleeve

Insert key

10.

1st-2nd synchronizer hub

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13.

2nd inner baulk ring

14. 2nd main gear

15. Bushing

16.

3rd main gear

17. Mainshaft adjusting shim

18. 4th main gear

19.

5th main gear

20. 6th main gear

21. Mainshaft rear bearing inner race

22.

Mainshaft rear bearing outer race 23. Snap ring

24. Mainshaft rear bearing adjusting

shim

: Apply gear oil.

: Replace the parts as a set.

: Select with proper thickness.

: Always replace after every disassembly.

SFIA3293E

Revision: 2013 October

2014 JUKE

TRANSAXLE ASSEMBLY

TM-31

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

SHIFT FORK AND FORK ROD

Reverse output gear

Snap ring

Reverse baulk ring

Return spring

Needle bearing

Seal washer

Reverse idler shaft

Spacer

Reverse input gear

10.

Lock washer

11. Spring washer

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIC0425GB

Revision: 2013 October

2014 JUKE

Nissan Juke (2014 year). Service Repair Manual - part 242