Nissan Juke (2014 year). Service Repair Manual - part 64

 

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Nissan Juke (2014 year). Service Repair Manual - part 64

 

 

SQUEAK AND RATTLE TROUBLE DIAGNOSES

DLK-249

< SYMPTOM DIAGNOSIS >

[WITHOUT INTELLIGENT KEY SYSTEM]

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Diagnostic Worksheet

INFOID:0000000009754181

PIIB8740E

Revision: 2013 October

2014 JUKE

DLK-250

< SYMPTOM DIAGNOSIS >

[WITHOUT INTELLIGENT KEY SYSTEM]

SQUEAK AND RATTLE TROUBLE DIAGNOSES

PIIB8742E

Revision: 2013 October

2014 JUKE

HOOD

DLK-251

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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REMOVAL AND INSTALLATION

HOOD

Exploded View

INFOID:0000000009754182

HOOD ASSEMBLY

HOOD ASSEMBLY : Removal and Installation

INFOID:0000000009754183

CAUTION:

• Operate with two workers, because of its heavy weight.
• Use protective tape or shop cloth to protect from damage during removal and installation.

REMOVAL

1.

Support hood assembly with the proper material to prevent it from falling.

WARNING:

Injury may occur if hood assembly is not supported by the proper material when removing hood
assembly.

2.

Remove hood hinge mounting nuts on the hood to remove the hood assembly.

1.

Hood assembly

2.

Hood bumper rubber

3.

Radiator core seal

4.

Hood insulator

5.

Hood bumper rubber

6.

Grommet

7.

Clamp

8.

Hood support rod

9.

Hood hinge

: Clip

: Pawl

: Body grease

JMKIA6518ZZ

Revision: 2013 October

2014 JUKE

DLK-252

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

HOOD

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• After installation, apply touch-up paint (the body color) onto the heads of hood hinge mounting bolts

and nuts. 

• After installing, perform hood fitting adjustment. Refer to 

DLK-252, "HOOD ASSEMBLY : Adjust-

ment"

.

HOOD ASSEMBLY : Adjustment

INFOID:0000000009754184

Check the clearance and the surface height between hood and each part by visually and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.

1.

Hood assembly

2.

Hood bumper rubber 

3.

Hood hinge

4.

Hood lock assembly

5.

Front bumper fascia

6.

Front combination lamp

7.

Front fender

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5626GB

Revision: 2013 October

2014 JUKE

HOOD

DLK-253

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1.

Remove front center grille. Refer to 

EXT-23, "Removal and Installation"

.

2.

Remove hood lock assembly, and then adjust the surface height of hood assembly, front fender assembly,
and front combination lamp according to the specified value, by rotating hood bumper rubber.

3.

Position hood lock assembly and engage hood striker. Check hood lock assembly and hood striker for
looseness.

4.

Move hood lock assembly laterally until the center of hood striker and hood lock assembly are vertical
when viewed from the front.

5.

After adjustment, tighten lock bolts to the specified torque.

6.

Open hood. Rotate bumper rubber counterclockwise between half a turn and three-quarters of a turn.

7.

Check that secondary latch is securely engaged with secondary hood striker from the dead load of the
hood assembly.

8.

Check that primary latch is securely engaged with primary hood striker when hood assembly is closed
[free-fall from approximately 200 mm (7.874 in) height].

CAUTION:

Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.

9.

Install front center grille. Refer to 

EXT-23, "Removal and Installation"

.

HOOD HINGE

HOOD HINGE : Removal and Installation

INFOID:0000000009754185

REMOVAL

1.

Remove hood assembly. Refer to 

DLK-251, "HOOD ASSEMBLY : Removal and Installation"

.

2.

Remove front fender. Refer to 

DLK-260, "Removal and Installation"

.

3.

Remove hood hinge mounting bolts, and then remove hood hinge.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• After installation, perform hood hinge fitting adjustment. Refer to 

DLK-254, "HOOD HINGE : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of the hinge mounting bolts

and nuts.

Portion

Standard

Difference

(RH/LH, 

MAX)

Hood – Front 
bumper fascia

A – A

E

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

F

Surface height

(-2.0) – (+2.0) [(-0.079) – (+0.079)]

< 2.5 (0.098)

Hood – Front combi-
nation lamp

B – B G

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front combi-
nation lamp

C – C H

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front fender

D – D

I

Clearance

2.5 – 4.5 (0.098 – 0.177)

< 1.5 (0.059)

J

Surface height

(-2.0) – (0.0) [(-0.079) – (0.000)]

< 1.5 (0.059)

Revision: 2013 October

2014 JUKE

DLK-254

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

HOOD

• Check hood hinge rotating part for poor lubrication. If neces-

sary, apply grease.

HOOD HINGE : Adjustment

INFOID:0000000009754186

Check the clearance and the surface height between hood and each part by visually and touching.

JMKIA5721ZZ

1.

Hood assembly

2.

Hood bumper rubber 

3.

Hood hinge

4.

Hood lock assembly

5.

Front bumper fascia

6.

Front combination lamp

7.

Front fender

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5626GB

Revision: 2013 October

2014 JUKE

HOOD

DLK-255

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.

Unit: mm (in)

1.

Remove front center grille. Refer to 

EXT-23, "Removal and Installation"

.

2.

Remove hood lock assembly.

3.

Remove front bumper fascia. Refer to 

EXT-15, "Removal and Installation"

.

4.

Remove front combination lamp (LH and RH). Refer to 

EXL-98, "Removal and Installation"

.

5.

Remove front fender assembly (LH and RH). Refer to 

DLK-260, "Removal and Installation"

.

6.

Loosen hood hinge mounting bolts.

7.

Temporarily install front fender assembly (LH and RH), front combination lamp (LH and RH) and front
bumper fascia.

8.

Adjust the clearance of hood assembly, front fender assembly (LH and RH), front combination lamp (LH
and RH) and front bumper fascia according to the specified value, by moving hood hinge (body side).

9.

Temporarily tighten hood hinge (LH and RH).

10. Remove front bumper fascia, front combination lamp (LH and RH) and front fender assembly (LH and

RH).

11. Tighten hood hinge (LH and RH) to the specified torque.
12. Install front fender assembly (LH and RH). Refer to 

DLK-260, "Removal and Installation"

.

13. Install front combination lamp (LH and RH). Refer to 

EXL-98, "Removal and Installation"

.

14. Install front bumper fascia. Refer to 

EXT-15, "Removal and Installation"

.

15. Adjust the surface height of hood assembly, front fender assembly, and front combination lamp according

to the specified value, by rotating hood bumper rubber.

16. Position hood lock assembly and engage hood striker. Check hood lock assembly and hood striker for

looseness.

17. Move hood lock assembly laterally until the center of hood striker and hood lock assembly are vertical

when viewed from the front.

18. After adjustment, tighten lock bolts to the specified torque.

19. Open hood. Rotate bumper rubber counterclockwise between half a turn and three-quarters of a turn.

20. Check that secondary latch is securely engaged with secondary hood striker from the dead load of the

hood assembly.

21. Check that primary latch is securely engaged with primary hood striker when hood assembly is closed

[free-fall from approximately 200 mm (7.874 in) height].

CAUTION:

Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.

22. Install front center grille. Refer to 

EXT-23, "Removal and Installation"

.

CAUTION:

After installation, apply touch-up paint (the body color) onto the heads of hood hinge mounting
bolts and nuts.

HOOD SUPPORT ROD

Portion

Standard

Difference

(RH/LH, 

MAX)

Hood – Front 
bumper fascia

A – A

E

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

F

Surface height

(-2.0) – (+2.0) [(-0.079) – (+0.079)]

< 2.5 (0.098)

Hood – Front combi-
nation lamp

B – B G

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front combi-
nation lamp

C – C H

Clearance

2.0 – 6.0 (0.079 – 0.236)

< 2.5 (0.098)

Hood – Front fender

D – D

I

Clearance

2.5 – 4.5 (0.098 – 0.177)

< 1.5 (0.059)

J

Surface height

(-2.0) – (0.0) [(-0.079) – (0.000)]

< 1.5 (0.059)

Revision: 2013 October

2014 JUKE

DLK-256

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

HOOD

HOOD SUPPORT ROD : Removal and Installation

INFOID:0000000009754187

REMOVAL

CAUTION:

Two workers are required to support the hood.

1.

Support hood assembly with a suitable material to prevent it from falling.

WARNING:

Injury may occur if hood assembly is not supported by the proper material when removing hood
assembly.

2.

Pull hood support rod from grommet and remove.

INSTALLATION

Install in the reverse order of removal.

Revision: 2013 October

2014 JUKE

RADIATOR CORE SUPPORT

DLK-257

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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RADIATOR CORE SUPPORT

Exploded View

INFOID:0000000009754188

Removal and Installation

INFOID:0000000009754189

RADIATOR CORE SUPPORT UPPER

Removal

1.

Remove front bumper fascia. Refer to 

EXT-15, "Removal and Installation"

.

2.

Remove front combination lamp (LH and RH). Refer to 

EXL-98, "Removal and Installation"

.

3.

Remove headlamp (LH and RH). Refer to 

EXL-96, "Removal and Installation"

.

4.

Disconnect crash zone sensor harness connector. Refer to 

SR-23, "Removal and Installation"

.

CAUTION:

Turn ignition switch OFF, disconnect battery negative terminal and then wait for at least 3 minutes.

5.

Remove hood lock and hood lock cable fixing clip. Refer to 

DLK-281, "HOOD LOCK CONTROL CABLE :

Removal and Installation"

.

6.

Remove horn bracket. Refer to 

HRN-6, "Removal and Installation"

.

1.

Radiator core support upper

2.

Air guide (RH)

3.

Radiator core support lower

4.

Air guide (LH)

: N·m (kg-m, ft-lb)

JMKIB1640GB

Revision: 2013 October

2014 JUKE

DLK-258

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

RADIATOR CORE SUPPORT

7.

Remove upper fixing clips (2) of air guide (LH and RH) (1).

8.

Remove hood support rod. Refer to 

DLK-256, "HOOD SUPPORT ROD : Removal and Installation"

.

9.

Remove mounting bolts, and then remove radiator core support upper.

Installation

Install in the reverse order of removal.

RADIATOR CORE SUPPORT LOWER

Removal

1.

Remove front bumper fascia. Refer to 

EXT-15, "Removal and Installation"

.

2.

Remove lower fixing clips (2) of radiator side seal (LH and RH)
(1).

3.

Using strings (A), hang inlet hose (1) and inlet hose (2) together
with charge air cooler.

CAUTION:

Never damage inlet hoses and charge air cooler.

4.

Support lower side radiator using wooden blocks (A) and a floor
jack (B).

CAUTION:

Never damage radiator.

5.

Remove mounting bolts, and then remove radiator core support lower.

Installation

JMKIA6023ZZ

JMKIA6024ZZ

JMKIA6025ZZ

JMKIA6026ZZ

Revision: 2013 October

2014 JUKE

RADIATOR CORE SUPPORT

DLK-259

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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Install in the reverse order of removal.

Revision: 2013 October

2014 JUKE

DLK-260

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

FRONT FENDER

FRONT FENDER

Exploded View

INFOID:0000000009754190

Removal and Installation

INFOID:0000000009754191

REMOVAL

1.

Remove front fillet molding. Refer to 

EXT-31, "FRONT FILLET MOLDING : Removal and Installation"

.

2.

Remove front bumper fascia assembly. Refer to 

EXT-15, "Removal and Installation"

.

3.

Remove sill cover. Refer to 

EXT-28, "Removal and Installation"

.

4.

Remove fender protector. Refer to 

EXT-27, "Removal and Installation"

.

5.

Remove front fender cover. Refer to 

EXT-27, "Exploded View"

.

6.

Remove front combination lamp. Refer to 

EXL-98, "Removal and Installation"

.

7.

Remove side turn signal lamp. Refer to 

EXL-106, "Removal and Installation"

.

8.

Remove mounting bolts of front fender assembly.

9.

Remove front fender stiffener (2) from the vehicle body while
carefully pulling upper portion of front fender (1) toward vehicle
outside.

10. Remove front fender assembly.

CAUTION:

An viscous urethane foam is installed on the back surface of front fender. When removing the
front fender, be careful to not deform the front fender while performing the procedure and remov-
ing the viscous urethane foam a little at a time.

INSTALLATION

Note the following items, and install in the reverse order of removal.

1.

Front fender assembly

2.

Front fender stiffener

: Vehicle front

JMKIA5632ZZ

: Vehicle front

JMKIA5633ZZ

Revision: 2013 October

2014 JUKE

FRONT FENDER

DLK-261

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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CAUTION:

• After installation, apply the touch-up paint (the body color) onto the head of front fender mounting

bolts.

• After installation, adjust the following part.
- Hood assembly: Refer to 

DLK-252, "HOOD ASSEMBLY : Adjustment"

.

- Front door: Refer to 

DLK-264, "DOOR ASSEMBLY : Adjustment"

.

Revision: 2013 October

2014 JUKE

DLK-262

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

FRONT DOOR

FRONT DOOR

Exploded View

INFOID:0000000009754192

DOOR ASSEMBLY

DOOR ASSEMBLY : Removal and Installation

INFOID:0000000009754193

WARNING:

• Before servicing, turn ignition switch OFF, disconnect battery negative terminal and wait 3 minutes

or more.   

• Never use the air tools or electric tools for servicing.

CAUTION:

• Perform work with 2 workers, because of its heavy weight.
• When removing and installing front door assembly, support door with a jack and shop cloth to pro-

tect door and body.

REMOVAL

1.

Front door panel

2.

Grommet

3.

TORX bolt

4.

Door striker

5.

Door pad

6.

Bumper rubber

7.

Door check link

8.

Door hinge (lower)

9.

Door hinge (upper)

10. Grommet

: Do not reuse

: N·m (kg-m, in-lb)

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5877GB

Revision: 2013 October

2014 JUKE

FRONT DOOR

DLK-263

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

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1.

Disconnect front door harness connector.

2.

Remove mounting bolt of door check link on the vehicle.

3.

Remove door hinge mounting bolts (door side), and then remove door assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Apply anticorrosive agent onto the mounting surface.
• Check front door open/close, lock/unlock operation after installation.
• Check door hinge rotating part for poor lubrication. If necessary, apply body grease.
• After installation, perform the fitting adjustment. Refer to 

DLK-264, "DOOR ASSEMBLY : Adjust-

ment"

.

• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.

JMKIA5878ZZ

Revision: 2013 October

2014 JUKE

DLK-264

< REMOVAL AND INSTALLATION >

[WITHOUT INTELLIGENT KEY SYSTEM]

FRONT DOOR

DOOR ASSEMBLY : Adjustment

INFOID:0000000009754194

Check the clearance and surface height between front door and each part by visually and touching. 
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.

Unit: mm (in)

FITTING ADJUSTMENT PROCEDURE

1.

Remove front fender. Refer to  

DLK-260, "Removal and Installation"

.

2.

Loosen door hinge mounting nuts on door side.

1.

Front fender

2.

Front door 

3.

Rear door

4.

Body side outer

5.

Door striker

6.

TORX bolt

7.

Front door hinge

8.

Rear door hinge (upper)

9.

Rear door hinge (lower)

: Do not reuse

: N·m (kg-m, ft-lb)

: Body grease

Portion

Clearance

Surface height

Front fender – Front door

A – A

3.0 – 5.0 (0.118 – 0.197)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

Front door – Rear door

B – B

3.3 – 5.3 (0.130 – 0.209)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

JMKIA5638GB

Revision: 2013 October

2014 JUKE

 

 

 

 

 

 

 

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