Nissan Juke (2014 year). Service Repair Manual - part 37

BODY CONSTRUCTION

BRM-31

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• Seal up the area around the hemmed end of the flange.

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BRM-32

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REPLACEMENT OPERATIONS

REPLACEMENT OPERATIONS

Description

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• This section is prepared for technicians who have attained a high level of skill and experience in repairing

collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.

• Technicians are also encouraged to read the Body Repair Manual (Fundamentals) in order to ensure that the

original functions and quality of the vehicle are maintained. The Body Repair Manual (Fundamentals) con-
tains additional information, including cautions and warnings, that are not including in this manual. Techni-
cians should refer to both manuals to ensure proper repair.

• Please note that this information is prepared for worldwide usage, and as such, certain procedures might not

apply in some regions or countries.

The symbols used in this section for welding operations are shown below.

Symbol marks

Description

2-spot welds

3-spot welds

MIG plug weld

For 3 panels plug weld method

MIG seam weld / Point weld

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REPLACEMENT OPERATIONS

BRM-33

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• Front pillar butt joint can be determined anywhere within shaded

area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle.

• Determine cutting position and record distance from the locating

indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm (2.36 in) above the inner front pillar cut
position.

• Prepare a cutting jig to make outer pillar easier to cut. Also, this will

permit the service part to be accurately cut at the joint position.

• An example of cutting operation using a cutting jig is as per the fol-

lowing.

1.

Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar

2.

Align cutting line with notch on jig. Clamp jig to pillar.

3.

Cut outer pillar along groove of jig (at position A).

4.

Remove jig and cut remaining portions.

5.

Cut inner pillar at position B in same manner.

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BRM-34

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REPLACEMENT OPERATIONS

Radiator Core Support

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Hoodledge

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Work after radiator core support is removed.

: Vehicle front

Replacement parts

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Side radiator core support (LH Up-
per)

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Side radiator core support (LH Low-
er)

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Hoodledge connector (LH)

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REPLACEMENT OPERATIONS

BRM-35

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View B: Before installing hoodledge reinforcement

Hoodledge (Partial Replacement)

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Work after radiator core support is removed.
Remove the welding points 

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f

″

 for easier installation.

: Vehicle front

Replacement parts

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Front strut housing (LH)

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Hoodledge reinforcement (LH)

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BRM-36

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REPLACEMENT OPERATIONS

View B: Before installing hoodledge reinforcement

: Vehicle front

Replacement parts

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Upper hoodledge (RH)

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Lower front hoodledge (RH)

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Hoodledge reinforcement (RH)

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REPLACEMENT OPERATIONS

BRM-37

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View D: Before installing hoodledge reinforcement

Front Side Member

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Work after radiator core support and hoodledge are removed.

Unit: mm (in)

: Vehicle front

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BRM-38

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REPLACEMENT OPERATIONS

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

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Front side member assembly (LH)

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Front side member closing plate as-
sembly (LH)

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Front suspension mounting bracket 
(LH Rear)

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REPLACEMENT OPERATIONS

BRM-39

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View D and H: Before installing front suspension mounting bracket (Rear)

Front Side Member (Partial Replacement)

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Work after radiator core support is removed.

: Vehicle front

: Weld the parts onto the back of the component part.

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BRM-40

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REPLACEMENT OPERATIONS

POINT

The front side member on the left can also be replaced partially by butt welding.

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

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Front suspension mounting bracket 
(RH Front)

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Add on frame bracket (RH)

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REPLACEMENT OPERATIONS

BRM-41

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NOTE:

For welding method and the number of welding points, refer to 

BRM-37, "Front Side Member"

.

Front Pillar

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Work after hoodledge reinforcement is removed.

Unit: mm (in)

: Vehicle front

Replacement parts

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Front side member assembly (LH)

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Front side member closing plate as-
sembly (LH)

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BRM-42

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REPLACEMENT OPERATIONS

View A: Before installing outer front side body, front fender bracket assembly, and front pillar brace

1.

Body sealing

Unit: mm (in)

: Vehicle front

Replacement parts

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Outer front side body (LH)

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Front pillar brace (LH)

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Side dash (LH)

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Upper inner front pillar (LH)

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Front fender bracket assembly (LH)

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REPLACEMENT OPERATIONS

BRM-43

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View E: Before installing outer front side body and front fender bracket assembly

1.

Urethane foam

: Vehicle front

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BRM-44

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REPLACEMENT OPERATIONS

View G: Before installing outer front side body, front fender bracket assembly, and front pillar brace
View M: Before installing outer front side body

Center Pillar (Standard Roof Models)

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Remove the outer sill reinforcement (reusable).

Unit: mm (in)

: Vehicle front

: Drill 

φ

9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel plate).

: Weld the parts onto the back of the component part.

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REPLACEMENT OPERATIONS

BRM-45

< REMOVAL AND INSTALLATION >

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1.

Outer sill reinforcement (reusable)

2.

Lower center pillar brace

3.

Inner center pillar

Unit: mm (in)

: Vehicle front

Replacement parts

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Outer front side body (LH)

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Lower center pillar brace (LH)

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Inner center pillar (LH)

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BRM-46

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

View B, D, E, and G: Before installing outer front side body

Center Pillar (With Sunroof Models)

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Remove the outer sill reinforcement (reusable).

1.

Outer sill reinforcement (reusable)

2.

Lower center pillar brace

Unit: mm (in)

: Vehicle front

JSKIA2172GB

Revision: 2013 October

2014 JUKE