Nissan Juke (2012 year). Service Repair Manual - part 234

 

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Nissan Juke (2012 year). Service Repair Manual - part 234

 

 

TM-220

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

KEY INTERLOCK CABLE

8.

Lift clip (A) in the direction of the arrow (

C) and remove in the

direction of the arrow (

D).

9.

Disconnect the key interlock cable from the key cylinder.

10. Disengage the clip and disconnect the key interlock cable from

the vehicle.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Install the adjusting holder (A) onto the key interlock rod (B), then

install the casing cap (C) onto the CVT shift selector cable bracket
(D).

CAUTION:

• When installing the key interlock cable, never bend or twist

the cable forcefully.

• After connecting the key interlock cable to the CVT shift

selector cable bracket, be sure to check that the casing cap
is completely fastened to the cable bracket. If the casing cap
is easily displaced, replace the key interlock cable.

• While pressing the detent rod (B) down, slide the key interlock

cable slider (A) toward the key interlock rod (D) side, and install the
adjusting holder (C) and key interlock rod.

CAUTION:

• Never squeeze the pawls on the key interlock cable slider

when holding the slider.

• Never apply force in a perpendicular direction to the key

interlock rod when sliding the slider.

Inspection

INFOID:0000000007576555

INSPECTION AFTER INSTALLATION

• Check the CVT position. If a malfunction is found, adjust the CVT position. Refer to 

TM-135, "Inspection and

Adjustment"

.

• The key can be removed only when the selector lever is in the “P” position.
• It must not be possible to turn the ignition switch to LOCK when the selector lever is not in the “P” position.

1

:Key interlock cable

B

:Key cylinder

JSDIA1798ZZ

JSDIA1799ZZ

JSDIA1800ZZ

Revision: 2011 October

2012 JUKE

TRANSMISSION RANGE SWITCH

TM-221

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

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J

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M

A

B

TM

N

O

P

TRANSMISSION RANGE SWITCH

Exploded View

INFOID:0000000007576556

Removal and Installation

INFOID:0000000007576557

REMOVAL

1.

Remove battery. Refer to 

PG-95, "Removal and Installation"

.

2.

Remove transmission range switch connector.

3.

Remove control cable. Refer to 

TM-216, "Removal and Installation"

.

4.

Remove transmission range switch from transaxle assembly.

INSTALLATION

Install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000007576558

ADJUSTMENT OF TRANSMISSION RANGE SWITCH

1.

Move selector lever to “N” position.

2.

Remove control cable from manual lever.

1.

Transmission range switch

2.

Transaxle assembly

: N·m (kg-m, in-lb)

JSDIA2397GB

Revision: 2011 October

2012 JUKE

TM-222

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

TRANSMISSION RANGE SWITCH

3.

Loosen mounting bolts (

) of transmission range switch. Insert

a pin (

φ

4 mm) into the adjusting holes (A) on both transmission

range switch and manual lever for adjusting the position.

4.

Tighten mounting bolts of transmission range switch.

5.

Connect control cable on manual lever. Refer to 

TM-135,

"Inspection and Adjustment"

.

ADJUSTMENT AFTER INSTALLATION 

Adjust the CVT positions after installing the CVT shift selector. Refer to 

TM-135, "Inspection and Adjustment"

.

INSPECTION AFTER INSTALLAION

Check the CVT positions after adjusting the CVT positions. Refer to 

TM-135, "Inspection and Adjustment"

.

JSDIA2398ZZ

Revision: 2011 October

2012 JUKE

TCM

TM-223

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

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A

B

TM

N

O

P

TCM

Exploded View

INFOID:0000000007576559

Removal and Installation

INFOID:0000000007576560

NOTE:
When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then replace
TCM. Refer to 

TM-122, "Description"

.

REMOVAL

1.

Remove the battery. Refer to 

PG-95, "Removal and Installation"

.

2.

Remove air duct (inlet) and air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

3.

Disconnect the TCM connector.

4.

Remove the TCM.

5.

Remove the bracket.

INSTALLATION

Installation is the reverse order of removal.

Adjustment

INFOID:0000000007576561

ADJUSTMENT AFTER INSTALLATION

Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to 

TM-122, "Description"

.

1.

Bracket

2.

TCM

:Vehicle front

: N·m (kg-m, in-lb)

JSDIA2411GB

Revision: 2011 October

2012 JUKE

TM-224

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

AIR BREATHER HOSE

AIR BREATHER HOSE

Removal and Installation

INFOID:0000000007576562

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

2.

Remove clip (A) from bracket. 

3.

Remove air breather hose (1) from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never bend the air breather hose to prevent damage to the hose.
• Install air breather hose (1) to transaxle tube (A) all the way to

the curve of the tube.

• Install air breather hose to transaxle tube so that the paint

mark (B) is facing upward.

• Securely install the clip (A) to the bracket.

JSDIA2454ZZ

JSDIA2399ZZ

JSDIA2458ZZ

Revision: 2011 October

2012 JUKE

CONTROL VALVE

TM-225

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

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A

B

TM

N

O

P

CONTROL VALVE

Exploded View

INFOID:0000000007576563

COMPONENT PARTS LOCATION

Removal and Installation

INFOID:0000000007576564

REMOVAL

1.

Transaxle assembly

2.

Control valve

3.

Bracket

4.

O-ring

5.

Oil strainer assembly

6.

Magnet

7.

Drain plug gasket

8.

Drain plug

9.

Oil pan mounting bolt

10.

Oil pan

11.

Oil pan gasket

12.

Lock nut

13.

Washer

14. Manual plate

15.

Collar

16.

Lip seal

17. Snap ring

18.

Terminal cord assembly

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: NISSAN CVT Fluid NS-2

JSDIA2656GB

Revision: 2011 October

2012 JUKE

TM-226

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

1.

Disconnect battery cable from negative terminal. Refer to 

PG-95, "Exploded View"

.

2.

Remove drain plug from oil pan and then drain the CVT fluid.

3.

Remove drain plug gasket.

4.

Disconnect the CVT unit connector. Refer to 

TM-64, "Removal and Installation Procedure for CVT Unit

Connector"

.

5.

Remove the snap ring (1) from the CVT unit connector (A).

6.

Press the CVT unit connector (A) into the transaxle case.

CAUTION:

Never damage the CVT unit connector.
NOTE:
Clean around the connector to prevent foreign materials from
entering into the transaxle case.

7.

Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket.

8.

Remove the magnets from the oil pan.

9.

Remove the lock nut (1) and washer (2), and then remove the
manual plate (3). 

10. Remove the collar (4) from the manual shaft (A).

CAUTION:

Never drop the collar.

11. Disconnect the control valve connectors (A) and (B).

JPDIA0654ZZ

JPDIA0720ZZ

: Vehicle front

JPDIA0655ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

Revision: 2011 October

2012 JUKE

CONTROL VALVE

TM-227

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

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A

B

TM

N

O

P

12. Remove the oil strainer assembly mounting bolts (A) and (B),

and then remove the oil strainer assembly (1).

13. Remove O-ring from oil strainer assembly.

14. Remove the bracket (1).

15. Remove the control valve mounting bolts (A) and (B), and then

remove the control valve from the transaxle case.

CAUTION:

Never drop the control valve, ratio control valve and manual
shaft.

16. Remove terminal cord assembly (1) from the transaxle case

inside.

17. Remove the lip seal (1) from the transaxle case.

: Vehicle front

JPDIA0657ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

JPDIA0659ZZ

JSDIA2634ZZ

: Vehicle front

JPDIA0661ZZ

Revision: 2011 October

2012 JUKE

TM-228

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

INSTALLATION

1.

Install the lip seal (1) to the transaxle case.

2.

Install terminal cord assembly (1) to the transaxle case.

CAUTION:

Connect the CVT unit connector with the stopper facing up,
and then press in until it clicks.

3.

Press in the ratio control valve (B) in the (

) direction, and then

fix the linkage in the position shown in the figure with the linkage
fixing pin (A) from the back of control valve through the hole for
fixing.

4.

Check that one end of linkage engages with the step motor end
(C) and that the linkage is in the direction shown in the figure.

5.

Install the control valve to the transaxle case.

CAUTION:

• Never drop the linkage fixing pin. If it is dropped, repeat

the installation procedure from step 3.

• Never pinch the harness into between the control valve

and the transaxle case.

• Never drop the control valve, ratio control valve and man-

ual shaft.

: Vehicle front

JPDIA0661ZZ

JSDIA2634ZZ

JPDIA0663ZZ

Revision: 2011 October

2012 JUKE

CONTROL VALVE

TM-229

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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A

B

TM

N

O

P

6.

Fix the control valve using the control valve mounting bolts (A)
and (B).

7.

Pull the linkage fixing pin out.

8.

Connect the control valve connectors (A) and (B).

CAUTION:

• Never pinch the harness into between the control valve

and the transaxle case.

• Securely insert the connector until it clicks and locks.

9.

Install the bracket (1).

10. Install O-ring to oil strainer assembly.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid NS-2 to O-ring.

11. Install the oil strainer assembly (1) using the oil strainer assem-

bly mounting bolts (A) and (B).

NOTE:
Remove the bracket and adjust the position again if the bolt hole
positions are not aligned.

12. Install the collar to the manual shaft.

CAUTION:

Never drop the collar.

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

54

10

B

44

1

JPDIA0659ZZ

: Clip

: Vehicle front

JPDIA0656ZZ

: Bolt

: Vehicle front

JPDIA0658ZZ

: Vehicle front

Bolt

Bolt length (mm)

Number of bolts

A

12

2

B

44

1

JPDIA0657ZZ

Revision: 2011 October

2012 JUKE

TM-230

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

CONTROL VALVE

13. Install the manual plate (1) while aligning with the groove (A) of

the manual valve.

CAUTION:

Assemble the manual plate while aligning its end with the
cutout (

) of the manual valve.

14. Install the washer (2) and the lock-nut (3), and then tighten to

the specified torque.

15. Install the snap ring (1) to the CVT unit connector (A).
16. Connect the CVT unit connector. Refer to 

TM-64, "Removal and

Installation Procedure for CVT Unit Connector"

.

17. Install the magnet while aligning it with the convex side of oil

pan.

CAUTION:

Completely eliminate the iron powder from the magnet
mounting area of oil pan and the magnet.

18. Install the oil pan to the transaxle case with the following proce-

dure.
1.

Install the oil pan gasket to the oil pan.

CAUTION:

• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket mounting sur-

face and bolt mounting hole of oil pan and transaxle case.

• Never reuse oil pan gasket.

2.

Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan mounting
bolt.

3.

Tighten the oil pan mounting bolts in the order shown in the
figure to the specified torque.

4.

Tighten the oil pan mounting bolts again clockwise from (1)
shown in the figure to the specified torque.

19. Install drain plug gasket to drain plug.

CAUTION:

Never reuse drain plug gasket.

20. Install drain plug to oil pan.

21. Fill CVT fluid from CVT fluid charging pipe to the specified level.

CAUTION:

• Use only Genuine NISSAN CVT Fluid NS-2. Never mix with other fluid.
• Using CVT fluid other than Genuine NISSAN CVT Fluid NS-2 will deteriorate in driveability and

CVT durability, and may damage the CVT, which is not covered by the warranty.

• When filling CVT fluid, take care not to scatter heat generating parts such as exhaust.
• Sufficiently shake the container of CVT fluid before using.
• Delete CVT fluid deterioration date with CONSULT after changing CVT fluid. Refer to 

TM-103,

"CONSULT Function (TRANSMISSION)"

.

22. With the engine warmed up, drive the vehicle in an urban area.

NOTE:
When ambient temperature is 20

°

C (68

°

F), it takes about 10 minutes for the CVT fluid to warm up to 50

to80

°

C (122 to 176

°

F).

23. Check CVT fluid level and condition. Refer to 

TM-210, "Inspection"

.

24. Connect battery cable to negative terminal. Refer to 

PG-95, "Exploded View"

.

: Vehicle front

JPDIA0962ZZ

CVT fluid

: Refer to 

TM-252, "General Specifica-

tion"

.

Fluid capacity

: Refer to 

TM-252, "General Specifica-

tion"

.

JPDIA0654ZZ

JPDIA0664ZZ

Revision: 2011 October

2012 JUKE

CONTROL VALVE

TM-231

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

E

F

G

H

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A

B

TM

N

O

P

Inspection and Adjustment

INFOID:0000000007576565

INSPECTION AFTER REMOVAL

Check oil pan for foreign material.
• If a large amount of worn material is found, clutch plate may be worn.
• If iron powder is found, bearings, gears, or clutch plates may be worn.
• If aluminum powder is found, bushing may be worn, or chips or burrs of aluminum casting parts may enter.
Check points where wear is found in all cases.

INSPECTION AFTER INSTALLATION

Check the CVT fluid level and leakage. Refer to 

TM-210, "Inspection"

.

ADJUSTMENT AFTER INSTALLATION

Perform “ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE OR TRANSAXLE ASSEMBLY”.
Refer to 

TM-123, "Description"

.

Revision: 2011 October

2012 JUKE

TM-232

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

PRIMARY SPEED SENSOR

PRIMARY SPEED SENSOR

Exploded View

INFOID:0000000007576566

Removal and Installation

INFOID:0000000007576567

REMOVAL

1.

Remove the battery. Refer to 

PG-95, "Removal and Installation"

.

2.

Remove ECM and bracket as a set.

3.

Remove primary speed sensor connector.

4.

Remove primary speed sensor.

5.

Remove O-ring from primary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.

Inspection

INFOID:0000000007576568

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-210, "Inspection"

.

1.

Transaxle assembly

2.

O-ring

3.

Primary speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Genuine NISSAN CVT Fluid NS-2

SCIA7901J

Revision: 2011 October

2012 JUKE

SECONDARY SPEED SENSOR

TM-233

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

C

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TM

N

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P

SECONDARY SPEED SENSOR

Exploded View

INFOID:0000000007576569

Removal and Installation

INFOID:0000000007576570

REMOVAL

1.

Remove air cleaner case. Refer to 

EM-25, "Removal and Installation"

.

2.

Remove secondary speed sensor connector.

3.

Remove secondary speed sensor (1) and shims (2).

4.

Remove O-ring (3) from secondary speed sensor.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse O-ring.
• Apply CVT fluid to O-ring.
• Install two pieces of shims.

Inspection

INFOID:0000000007576571

INSPECTION AFTER INSTALLATION

1.

Transaxle assembly

2.

Shim

3.

O-ring

4.

Secondary speed sensor

: Always replace after every disassembly.

: N·m (kg-m, in-lb)

: Genuine NISSAN CVT Fluid NS-2

JPDIA0352GB

JPDIA0353ZZ

Revision: 2011 October

2012 JUKE

TM-234

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

SECONDARY SPEED SENSOR

Check for CVT fluid leakage and CVT fluid level. Refer to 

TM-210, "Inspection"

.

Revision: 2011 October

2012 JUKE

DIFFERENTIAL SIDE OIL SEAL

TM-235

< REMOVAL AND INSTALLATION >

[CVT: RE0F10B]

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TM

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DIFFERENTIAL SIDE OIL SEAL

2WD

2WD : Exploded View

INFOID:0000000007576572

2WD : Removal and Installation

INFOID:0000000007576573

REMOVAL

NOTE:
Cap or plug openings to prevent fluid from spilling.

1.

Remove the left/right front drive shaft. Refer to 

FAX-19, "LEFT SIDE : Removal and Installation"

 (left side),

FAX-21, "RIGHT SIDE : Removal and Installation"

 (right side).

2.

Use oil seal remover or a similar means and remove the differential side oil seal.

CAUTION:

When removing the differential side oil seal, be careful not to scratch the oil seal mounting sur-
faces of the transaxle case and converter housing.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never reuse differential side oil seal.
• Apply Genuine NISSAN CVT Fluid NS-2 to the differential side oil seal lip and around the oil seal.
• When inserting the drive shaft, be sure to use a protector (SST: KV38107900).

1.

Transaxle assembly

2.

Differential side oil seal (Converter 
housing side)

3.

Differential side oil seal (Transaxle 
case side)

: Always replace after every disassembly.

: Genuine NISSAN CVT Fluid NS-2

SCIA7594J

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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