Content .. 220 221 222 223 ..

Nissan Juke (2012 year). Service Repair Manual - part 222

TM-28

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

SHAFT AND GEAR

: Select with proper thickness.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Input shaft front bearing

Input shaft

3rd input gear

Spacer

Snap ring

3rd baulk ring

3rd-4th coupling sleeve

3rd-4th synchronizer hub

Insert key

10. 4th baulk ring

11. 4th input gear

12. 5th input gear

13. 5th baulk ring

14. 5th-6th coupling sleeve

15. 5th-6th synchronizer hub

16. 6th baulk ring

17. Needle bearing

18. 6th input gear

19. Input shaft rear bearing

First step

Final step

: Apply gear oil.

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIC0407GB

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-29

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

Mainshaft front bearing outer
race

Mainshaft front bearing inner race

Mainshaft

1st main gear

1st inner baulk ring

1st synchronizer cone

1st outer baulk ring

1st-2nd coupling sleeve

Insert key

10.

1st-2nd synchronizer hub

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13.

2nd inner baulk ring

14. 2nd main gear

15. Bushing

16.

3rd main gear

17. Mainshaft adjusting shim

18. 4th main gear

19.

5th main gear

20. 6th main gear

21. Mainshaft rear bearing inner race

22.

Mainshaft rear bearing outer race 23. Snap ring

24. Mainshaft rear bearing adjusting

shim

: Apply gear oil.

: Replace the parts as a set.

: Select with proper thickness.

: Always replace after every disassembly.

SFIA3293E

Revision: 2011 October

2012 JUKE

TM-30

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

SHIFT FORK AND FORK ROD

Reverse output gear

Snap ring

Reverse baulk ring

Return spring

Needle bearing

Seal washer

Reverse idler shaft

Spacer

Reverse input gear

10.

Lock washer

11. Spring washer

: Replace the parts as a set.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIC0425GB

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-31

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

FINAL DRIVE

Shifter lever A

Shifter lever B

Retaining pin

Selector

Selector lever

Reverse fork rod

1st-2nd fork rod

Fork rod

: Replace the parts as a set.

: Always replace after every disassembly.

JPDIC0603ZZ

Revision: 2011 October

2012 JUKE

TM-32

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

Disassembly

INFOID:0000000007576366

Remove drain plug and gasket from clutch housing, using a socket [Commercial service tool] and then
drain gear oil.

Remove filler plug and gasket from transaxle case.

Remove selector lever (1) retaining pin with a pin punch to
remove selector lever.

Remove bracket (2) and position switch (3) from transaxle case.

Shim

Differential side bearing outer race
(transaxle case side)

Differential side bearing inner race
(transaxle case side)

Final gear

Differential case

Differential side bearing inner race
(clutch housing side)

Differential side bearing outer race
(clutch housing side)

: Replace the parts as a set.

: N·m (kg-m, ft-lb)

JPDIC0424GB

PCIB1693E

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-33

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

Remove transaxle case mounting bolts (

Remove reverse idler shaft mounting bolt (

) and seal washer.

Remove transaxle case (2) while rotating shifter lever A (1) in
the direction as shown in the figure.

Remove selector spring (1) from return bushing (A).

Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to
the neutral position.

10. Remove selector (4) from clutch housing.

PCIB1694E

PCIB1695E

JPDIC0444ZZ

JPDIC0445ZZ

PCIB1698E

Revision: 2011 October

2012 JUKE

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

11. Remove reverse idler shaft assembly (1), as per the following

procedure.

Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.

Remove reverse idler shaft assembly and reverse fork rod (6)
from clutch housing.

12. Remove spring washer from clutch housing.

13. Pull up and remove input shaft assembly (1), mainshaft assem-

bly (2), fork rod (3), and 1st-2nd fork rod (4) from clutch housing.
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.

14. Remove final drive assembly (1) from clutch housing.

15. Remove magnet from clutch housing.

16. Remove differential side oil seals (1) from clutch housing and

transaxle case.

CAUTION:

Never damage clutch housing and transaxle case.

17. Remove differential side bearing outer race (1) from clutch hous-

ing, using a brass rod.

CAUTION:

Never damage clutch housing.

JPDIC0606ZZ

JPDIC0607ZZ

PCIB1703E

PCIB1704E

PCIB1716E

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

18. Remove differential side bearing outer race (1) from transaxle

case, using a brass rod.

CAUTION:

Never damage transaxle case.

19. Remove shim (2) from transaxle case.

20. Remove shifter lever A (1) retaining pin, using a pin punch.
21. Remove shifter lever A from transaxle case.

22. Remove shifter lever B (1) from transaxle case.

23. Remove oil gutter (1) from transaxle case.

24. Remove bushings (1) from transaxle case, using a remover

[Commercial service tool].

PCIB1705E

JPDIC0106ZZ

PCIB1712E

PCIB1707E

PCIB1710E

Revision: 2011 October

2012 JUKE

TM-36

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

25. Remove mainshaft rear bearing outer race from transaxle case,

using a remover [Commercial service tool].

26. Remove mainshaft rear bearing adjusting shim from transaxle

case.

27. Remove snap ring (1) and oil channel (2) from transaxle case.

28. Remove input shaft oil seal (1) from clutch housing, using an oil

seal remover.

CAUTION:

Never damage clutch housing.

29. Remove mainshaft front bearing outer race (1) from clutch hous-

ing, using the puller (A) [SST: KV381054S0 (J-34286)] and a
spacer (B) [Commercial service tool].

30. Remove oil channel (2) from clutch housing.

31. Remove bushing (1) from clutch housing, using a remover

[Commercial service tool].

PCIB1706E

PCIB1708E

PCIB1714E

JPDIC0107ZZ

PCIB1717E

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-37

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

32. Remove 2 way connector (1) from clutch housing.

33. Remove plug from clutch housing.

34. Remove pinion gear (1) and pinion shaft (2) from clutch housing.

Assembly

INFOID:0000000007576367

Install pinion gear (1) and pinion shaft (2) to clutch housing.

CAUTION:

Replace transaxle assembly when replacing clutch hous-
ing.

Install plug to clutch housing.

Install 2 way connector (1) to clutch housing.

PCIB1720E

PCIB1719E

PCIB1720E

Revision: 2011 October

2012 JUKE

TM-38

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

Install bushings (1) so that they becomes even to clutch housing
edge surface, using a drift (A) [Commercial service tool].

Install oil channel to clutch housing.

CAUTION:

Never reuse oil channel.

Install mainshaft front bearing outer race to clutch housing,
using the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.

Install input shaft oil seal (1) to clutch housing, using the drift (A)
[SST: ST33220000 ( - )].

Install snap ring (1) and oil channel (2) to transaxle case.

CAUTION:

• Select and install snap ring that has the same thickness

as previous one.

• Replace transaxle assembly when replacing transaxle

case.

Install mainshaft rear bearing adjusting shim to transaxle case.

CAUTION:

Select mainshaft rear bearing adjusting shim, as per the fol-
lowing procedure when replacing mainshaft adjusting
shim, 6th main gear, 5th main gear, or 4th main gear.
• Replace mainshaft adjusting shim.
- If new mainshaft adjusting shim is thinner than previous one, offset the thickness difference by

selecting thicker mainshaft rear bearing adjusting shim.

- If new mainshaft adjusting shim is thicker than previous one, offset the thickness difference by

selecting thinner mainshaft rear bearing adjusting shim.

• Replace 6th main gear, 5th main gear, or 4th main gear.
- Measure the thickness of the main gear used before and the new main gear
- Increase the thickness of the mainshaft rear bearing adjusting shim, if the difference is smaller

than 0.025 mm (0.0010 in).

- Decrease the thickness of the mainshaft rear bearing adjusting shim, if the difference is greater

than 0.025 mm (0.0010 in).

JPDIC0108ZZ

PCIB1724E

PCIB1721E

PCIB1729E

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-39

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

10. Install mainshaft rear bearing outer race to transaxle case, using

the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.

11. Install bushings (1) to transaxle case, using a drift (A) [Commer-

cial service tool].

12. Install oil gutter (1) to transaxle case.

13. Install shifter lever B (1) to transaxle case.

CAUTION:

Replace shifter lever A and shifter lever B as a set.

14. Install shifter lever A to transaxle case.

CAUTION:

Replace shifter lever A and shifter lever B as a set.

15. Install retaining pin to shifter lever A (1), using a pin punch.

CAUTION:

Never reuse retaining pin.

16. Install shim to transaxle case.

PCIB1728E

JPDIC0109ZZ

PCIB1730E

PCIB1712E

BCIA0047E

Revision: 2011 October

2012 JUKE

TM-40

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

17. Install differential side bearing outer race (transaxle case side)

to transaxle case, using the drift (A) [SST: ST33400001 (J-
26082)].

CAUTION:

Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.

18. Install differential side bearing outer race (clutch housing side) to

clutch housing, using the drift (A) [SST: KV38100200 ( - )].

CAUTION:

Replace differential side bearing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.

19. Install differential side oil seals (1) to clutch housing and tran-

saxle case, using the drift [Stamping number: B.vi 1666-B] of the
drift set [SST: KV32500QAA ( - )].

CAUTION:

• Never incline differential side oil seal.
• Never damage clutch housing and transaxle case.

20. Install magnet to clutch housing.

21. Install final drive assembly to clutch housing.

22. Set fork rod (1) to input shaft assembly (2), and then install them

to clutch housing.

PCIB1726E

PCIB1722E

: Transaxle case side

: Clutch housing side

Dimension “L

”

: 1.2 – 1.8 mm (0.047 – 0.071 in)

Dimension “L

”

: 2.7 – 3.3 mm (0.106 – 0.130 in)

JPDIC0454ZZ

JPDIC0608ZZ

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-41

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

23. Install mainshaft assembly (1), as per the following procedure.

Pull up input shaft assembly (2) and fork rod (3).

Set 1st-2nd fork rod (4) to mainshaft assembly, and then install
them to clutch housing.

24. Install reverse idler shaft assembly (1), as per the following pro-

cedure.

Install spring washer to clutch housing.

Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.

Set reverse fork rod (6) to reverse idler shaft assembly, and then
install them to clutch housing.

25. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to

the neutral position.

26. Install selector (4) to clutch housing.

CAUTION:

Replace selector lever and selector as a set.

27. Install selector spring (1) to return bushing (A).

28. Apply recommended sealant to mounting surface of transaxle

case.
• Use Genuine Silicone RTV or an equivalent. Refer to

GI-

CAUTION:

• Never allow old liquid gasket, moisture, oil, or foreign

matter to remain on mounting surface.

• Check that mounting surface is not damaged.
• Apply sealant bead continuously.

29. Install transaxle case to clutch housing while rotating shifter

lever A (1) in the direction as shown in the figure.

JPDIC0609ZZ

JPDIC0606ZZ

SCIA7782E

JPDIC0445ZZ

JPDIC0110ZZ

Revision: 2011 October

2012 JUKE

TM-42

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

30. Install reverse idler shaft mounting bolt (

), as per the following

procedure.

Install seal washer to reverse idler shaft mounting bolt, and
install reverse idler shaft mounting bolt to transaxle case.

CAUTION:

Never reuse seal washer.

Tighten reverse idler shaft mounting bolt to the specified torque.

31. Tighten transaxle case mounting bolts (

) to the specified

torque.

32. Install position switch (1), as per the following procedure.

Apply recommended sealant to threads of position switch.
• Use Genuine Silicone RTV or an equivalent. Refer to

GI-

CAUTION:

Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.

Install position switch to transaxle case, and tighten it to the
specified torque.

33. Install bracket (2) to transaxle case, and tighten mounting bolt to

the specified torque.

34. Install selector lever (3), as per the following procedure.
a.

Install selector lever to transaxle case.

CAUTION:

Replace selector lever and selector as a set.

Install retaining pin to selector lever, using a pin punch.

CAUTION:

Never reuse retaining pin.

35. Install drain plug, as per the following procedure.

Install gasket to drain plug.

CAUTION:

Never reuse gasket.

Install drain plug to clutch housing, using a socket [Commercial service tool].

Tighten drain plug to the specified torque.

36. Install filler plug, as per the following procedure.
a.

Install gasket to filler plug, and then install them to transaxle case.

CAUTION:

Never reuse gasket.

Tighten filler plug to the specified torque.

CAUTION:

Fill with gear oil before tighten filler plug to the specified torque.

PCIB1695E

PCIB1694E

SCIA7784E

Revision: 2011 October

2012 JUKE

TRANSAXLE ASSEMBLY

TM-43

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

Inspection

INFOID:0000000007576368

INSPECTION AFTER DISASSEMBLY

Check contact surface and sliding surface for excessive wear,
uneven wear, bend, and damage. Replace if necessary.

SCIA7785E

Revision: 2011 October

2012 JUKE

Content .. 220 221 222 223 ..