Nissan Juke (2012 year). Service Repair Manual - part 189

 

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Nissan Juke (2012 year). Service Repair Manual - part 189

 

 

SUNROOF UNIT ASSEMBLY

RF-35

< REMOVAL AND INSTALLATION >

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Removal and Installation

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REMOVAL

CAUTION:

• Always work with a helper.
• Fully close the glass lid assembly, before removal, then never operate sunroof motor assembly after

removal.

• After removing sunroof motor, never attempt to rotate sunroof motor assembly as a single unit.
• When remove/install sunroof unit, use cloths to protect the seats and trim from damage.
• After installing the sunroof unit and glass lid, perform the leak test and check that there is no mal-

function.

1.

Remove glass lid. Refer to 

RF-30, "Removal and Installation"

.

2.

Remove headlining. Refer to 

INT-29, "SUNROOF : Removal and Installation"

.

3.

Disconnect drain hoses.

1.

Rear drain assembly

2.

Wind deflector

3.

Sunshade stopper

4.

Sunroof frame assembly

5.

Sunshade

JMKIA2042ZZ

Revision: 2011 October

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RF-36

< REMOVAL AND INSTALLATION >

SUNROOF UNIT ASSEMBLY

4.

Remove sunroof brackets mounting bolts, and then remove sunroof brackets.

5.

Remove bolts from the front end and side rail, and then remove sunroof unit assembly from roof panel.

6.

Remove sunroof unit assembly through the passenger compartment while being careful not to damage
the seats and trim.

INSTALLATION

1.

Temporarily tighten the mounting bolts to the both side of sunroof unit assembly.

2.

Temporarily tighten the mounting bolts to the front end of sunroof unit assembly.

3.

Temporarily tighten the mounting bolts to the sunroof brackets (LH and RH).

4.

Tighten the installation points diagonally excluding the installation points of the sunroof brackets around
the roof opening.

5.

Tighten the sunroof bracket bolts of the vehicle side, and then tighten the bolt of the sunroof unit assembly
side.

6.

Tighten the mounting bolts to the front end and both side of sunroof unit assembly.

7.

Connect drain hoses.

8.

Install headlining. Refer to 

INT-29, "SUNROOF : Removal and Installation"

.

9.

Install glass lid. Refer to 

RF-30, "Removal and Installation"

.

10. Install side trims.

NOTE:
• After installation, perform fitting adjustment. Refer to 

RF-31, "Adjustment"

.

• After installation sunroof unit assembly, perform additional service. Refer to 

RF-13, "ADDITIONAL SERVICE

WHEN REPLACING CONTROL UNIT : Description"

.

Disassembly and Assembly

INFOID:0000000007578062

DISASSEMBLY

1.

Remove sunshade stopper mounting from the rear end of sunroof frame.

2.

Remove sunshade from the rear end of sunroof frame.

3.

Remove rear drain assembly from sunroof guide assembly.

ASSEMBLY

Assemble in the reverse order of disassembly.

Revision: 2011 October

2012 JUKE

SUNSHADE

RF-37

< REMOVAL AND INSTALLATION >

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SUNSHADE

Exploded View

INFOID:0000000007578063

Removal and Installation

INFOID:0000000007578064

REMOVAL

1.

Remove headlining. Refer to 

INT-29, "SUNROOF : Removal and Installation"

.

1.

Rear drain assembly

2.

Wind deflector

3.

Sunshade stopper

4.

Sunroof frame assembly

5.

Sunshade

JMKIA2042ZZ

Revision: 2011 October

2012 JUKE

RF-38

< REMOVAL AND INSTALLATION >

SUNSHADE

2.

Remove the sunshade stopper (1) from the rear end of sunroof
frame.

3.

Remove the sunshade from the rear end of sunroof frame.

INSTALLATION

Install in the reverse order of removal.

JMKIA2045ZZ

Revision: 2011 October

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WIND DEFLECTOR

RF-39

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WIND DEFLECTOR

Exploded View

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Removal and Installation

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REMOVAL

1.

Open the glass lid to see the wind deflector installation point on the sun roof slide rail.

2.

Remove the wind deflector.
1.

Remove the spring from sunroof frame groove.

2.

Turn the wind deflector and remove it from sunroof frame.

INSTALLATION

Install in the reverse order of removal.

1.

Rear drain assembly

2.

Wind deflector

3.

Sunshade stopper

4.

Sunroof frame assembly

5.

Sunshade

JMKIA2042ZZ

Revision: 2011 October

2012 JUKE

RF-40

< REMOVAL AND INSTALLATION >

SUNROOF SWITCH

SUNROOF SWITCH

Removal and Installation

INFOID:0000000007578067

REMOVAL

1.

Remove headlining. Refer to 

INT-29, "SUNROOF : Removal and Installation"

.

2.

Remove sun roof switch (1) from map lamp switch finisher (2)
using flat-head screw driver (A).

INSTALLATION

Install in the reverse order of removal.

JMKIA6106ZZ

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RSU-1

SUSPENSION

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SECTION 

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CONTENTS

REAR SUSPENSION

2WD

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precautions for Suspension  ......................................

3

PREPARATION ............................................

4

PREPARATION ...................................................

4

Commercial Service Tools  ........................................

4

SYMPTOM DIAGNOSIS  ...............................

5

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

5

NVH Troubleshooting Chart  ......................................

5

PERIODIC MAINTENANCE ..........................

6

REAR SUSPENSION ASSEMBLY  .....................

6

Inspection ..................................................................

6

WHEEL ALIGNMENT ..........................................

7

Inspection ..................................................................

7

REMOVAL AND INSTALLATION ................

8

REAR SHOCK ABSORBER  ...............................

8

Exploded View  ..........................................................

8

Removal and Installation ...........................................

8

Inspection ................................................................

10

Disposal ..................................................................

10

COIL SPRING .....................................................

11

Exploded View  ........................................................

11

Removal and Installation .........................................

11

Inspection ................................................................

12

REAR SUSPENSION BEAM ..............................

13

Exploded View  ........................................................

13

Removal and Installation .........................................

13

Inspection ................................................................

14

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

15

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

15

Wheel Alignment  .....................................................

15

Wheelarch Height  ....................................................

15

AWD

PRECAUTION ..............................................

17

PRECAUTIONS .................................................

17

Precautions for Suspension .....................................

17

PREPARATION ...........................................

18

PREPARATION .................................................

18

Commercial Service Tools .......................................

18

SYMPTOM DIAGNOSIS  ..............................

19

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ...........................

19

NVH Troubleshooting Chart  ....................................

19

PERIODIC MAINTENANCE  ........................

20

REAR SUSPENSION ASSEMBLY ...................

20

Inspection ................................................................

20

WHEEL ALIGNMENT  .......................................

21

Inspection ................................................................

21

Adjustment ...............................................................

21

REMOVAL AND INSTALLATION  ...............

23

REAR SHOCK ABSORBER  .............................

23

Exploded View .........................................................

23

Removal and Installation  .........................................

23

Inspection ................................................................

24

Disposal ...................................................................

25

COIL SPRING  ...................................................

26

Revision: 2011 October

2012 JUKE

RSU-2

Exploded View  ........................................................

26

Removal and Installation  ........................................

26

Inspection ...............................................................

27

SUSPENSION ARM ...........................................

28

Exploded View  ........................................................

28

Removal and Installation  ........................................

28

Inspection ...............................................................

29

LOWER LINK .....................................................

30

Exploded View  ........................................................

30

Removal and Installation  ........................................

30

Inspection ...............................................................

31

UPPER LINK ......................................................

32

Exploded View  ........................................................

32

Removal and Installation  ........................................

32

Inspection ...............................................................

33

REAR STABILIZER  ...........................................

34

Exploded View  ........................................................

34

Removal and Installation .........................................

34

Inspection ................................................................

34

REAR SUSPENSION ASSEMBLY  ...................

35

Exploded View  ........................................................

35

Removal and Installation .........................................

35

Inspection ................................................................

36

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

37

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

37

Wheel Alignment .....................................................

37

Wheelarch Height  ...................................................

37

Revision: 2011 October

2012 JUKE

PRECAUTIONS

RSU-3

< PRECAUTION >

[2WD]

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PRECAUTION

PRECAUTIONS

Precautions for Suspension

INFOID:0000000007580322

• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires

on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.

- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and

mats are in designated positions.

• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,

tighten as they are. 

• The tightening surface must be kept free from oil/grease.
• When jacking up the vehicle with a floor jack, never hang the jack on the suspension beam.

Revision: 2011 October

2012 JUKE

RSU-4

< PREPARATION >

[2WD]

PREPARATION

PREPARATION

PREPARATION

Commercial Service Tools

INFOID:0000000007580323

Tool name

Description

Power tool

Loosening bolts and nuts

PBIC0190E

Revision: 2011 October

2012 JUKE

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

RSU-5

< SYMPTOM DIAGNOSIS >

[2WD]

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SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000007580324

Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference

RSU-8

RSU-1

1

RSU-13

RSU-8

RSU-12

RSU-8

RSU-1

1

RSU-13

RSU-7

NVH 

in 

RAX and RSU sections

NVH in WT section

NVH in WT section

NVH in BR section

Possible cause and SUSPECTED PARTS

Imp

rop

er i

ns

ta

lla

ti

o

n,

 lo

os

en

es

s

Sh

oc

ab

so

rbe

r de

form

a

tio

n, 

dam

a

g

e

 or d

e

flec

ti

on

Bu

sh

in

g o

r m

o

u

n

ti

ng

 de

teri

ora

tio

n

Part

s interf

erence

S

p

rin

g

 f

a

ti

gu

e

Su

sp

en

si

on

 lo

os

en

es

s

In

co

rrec

t wh

ee

l a

lig

nm

en

t

REAR A

X

LE 

AND REAR SUSPE

NSION

TI

RE

ROAD WHEE

L

BRAKE

Symptom

REAR SUSPENSION

Noise

×

×

×

×

×

×

×

×

×

×

Shake

×

×

×

×

×

×

×

×

×

Vibration

×

×

×

×

×

×

×

Shimmy

×

×

×

×

×

×

×

×

×

Judder 

×

×

×

×

×

×

×

Poor quality ride or handling

×

×

×

×

×

×

×

×

×

Revision: 2011 October

2012 JUKE

RSU-6

< PERIODIC MAINTENANCE >

[2WD]

REAR SUSPENSION ASSEMBLY

PERIODIC MAINTENANCE

REAR SUSPENSION ASSEMBLY

Inspection

INFOID:0000000007580325

COMPONENT PART

Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.

SHOCK ABSORBER ASSEMBLY

Check for oil leakage, damage, and replace if necessary.

Revision: 2011 October

2012 JUKE

WHEEL ALIGNMENT

RSU-7

< PERIODIC MAINTENANCE >

[2WD]

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WHEEL ALIGNMENT

Inspection

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DESCRIPTION

CAUTION:

• The adjustment mechanisms of camber and toe-in are not included.
• If camber and toe-in is outside the standard, check front suspension parts for wear and damage.

Replace suspect parts if a malfunction is detected.

Measure wheel alignment under unladen conditions. 
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.

PRELIMINARY CHECK

Check the following:
• Tires for improper air pressure and wear. Refer to 

WT-50, "Tire Air Pressure"

.

• Road wheels for runout.
• Wheel bearing axial end play. Refer to 

RAX-4, "Inspection"

.

• Shock absorber operation.
• Each mounting point of axle and suspension for looseness and deformation.
• Each of rear suspension beam and shock absorber for cracks, deformation, and other damage.
• Vehicle height (posture).

GENERAL INFORMATION AND RECOMMENDATIONS

• A four-wheel thrust alignment should be performed.
- This type of alignment is recommended for any NISSAN/INFINITI vehicle.
- The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is

centered.

- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle.
- The rack should be checked to ensure that it is level.
• Check the machine is properly calibrated.
- Your alignment equipment should be regularly calibrated in order to give correct information.
- Check with the manufacturer of your specific equipment for their recommended Service/Calibration Sched-

ule.

ALIGNMENT PROCESS

IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or

minus, Go/No Go). Never use these indicators.

- The alignment specifications programmed into your machine that operate these indicators may not be cor-

rect.

- This may result in an ERROR.
• Most camera-type alignment machines are equipped with both “Rolling Compensation” method and optional

“Jacking Compensation” method to “compensate” the alignment targets or head units. “Rolling Compensa-
tion” is the preferred method.

- If using the “Rolling Compensation” method, after installing the alignment targets or head units, push or pull

on the rear wheel to move the vehicle. Do not push or pull on the vehicle body.

- If using the “Jacking Compensation” method, after installing the alignment targets or head units, raise the

vehicle and rotate the wheels 1/2 turn both ways.
NOTE:
Do not use the “Rolling Compensation” method if you are using sensor-type alignment equipment.

- Follow all instructions for the alignment machine you're using for more information.

Revision: 2011 October

2012 JUKE

RSU-8

< REMOVAL AND INSTALLATION >

[2WD]

REAR SHOCK ABSORBER

REMOVAL AND INSTALLATION

REAR SHOCK ABSORBER

Exploded View

INFOID:0000000007580327

Removal and Installation

INFOID:0000000007580328

REMOVAL

1.

Remove tires with power tool. Refer to 

WT-43, "Removal and Installation"

.

2.

Set suitable jack under rear suspension beam.

CAUTION:

• Never damage the suspension beam with a jack.
• Check the stable condition when using a jack.

3.

Remove shock absorber mounting bolt (lower side) (1).

4.

Remove shock absorber mask. Refer to 

INT-32, "Exploded

View"

5.

Remove cap.

1.

Rear suspension beam

2.

Shock absorber

3.

Bound bumper

4.

Bound bumper cover

5.

Washer

6.

Bushing

7.

Distance tube

8.

Piston rod lock nut

9.

Cap

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPEIB0238GB

JPEIB0239ZZ

Revision: 2011 October

2012 JUKE

REAR SHOCK ABSORBER

RSU-9

< REMOVAL AND INSTALLATION >

[2WD]

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6.

Remove piston rod lock nut (1), and then remove washer and
bushing.
NOTE:
To loosen piston rod lock nut, fix the tip (A) of the piston rod.

7.

Remove shock absorber assembly.

8.

Remove bushing, distance tube, washer, bound bumper cover,
and bound bumper from shock absorber.

9.

Perform inspection after removal. Refer to 

RSU-10, "Inspection"

.

INSTALLATION

Note the following, and install in the reverse order of removal.
• To install bushings (1), securely insert protrusion (A) into the hole

on the vehicle body side.

•  Install washer (1) in the direction shown in the figure.

• Perform final tightening of bolts and nuts at the shock absorber

lower side (rubber bushing), under unladen conditions with tires on
level ground.

• Hold a head (A) of shock absorber piston rod not to have it rotate,

then tighten the piston rod lock nut (1) to the specified torque.

CAUTION:

Never reuse piston rod lock nut.

JPEIB0241ZZ

JPEIB0240ZZ

: Bushing side

JPEIB0248ZZ

JPEIB0241ZZ

Revision: 2011 October

2012 JUKE

RSU-10

< REMOVAL AND INSTALLATION >

[2WD]

REAR SHOCK ABSORBER

• When installing the cap, securely engage the cap groove (A) with

the flange on the vehicle side.

• Perform inspection after installation. Refer to 

RSU-10, "Inspec-

tion"

.

• After replacing the shock absorber, always follow the disposal pro-

cedure to discard the shock absorber. Refer to 

RSU-10, "Inspec-

tion"

.

Inspection

INFOID:0000000007580329

INSPECTION AFTER REMOVAL

Shock Absorber

Check the following items, and replace the part if necessary.
• Shock absorber for deformation, cracks, and other damage.
• Piston rod for damage, uneven wear, and distortion.
• Oil leakage

Bound Bumper, Bushing

Check for cracks and damage. Replace it if necessary.

Washer, Bound Bumper Cover, Distance Tube

• Check for cracks and damage. Replace it if necessary.

INSPECTION AFTER INSTALLATION

Check wheel alignment. Refer to 

RSU-7, "Inspection"

.

Disposal

INFOID:0000000007580330

1.

Set shock absorber horizontally to the ground with the piston rod fully extracted.

2.

Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position (

) from top

as shown in the figure to release gas gradually.

CAUTION:

• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-

pressed gas.

NOTE:
• Drill vertically in this direction.
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.

3.

Position the drilled hole downward and drain oil by moving the piston rod several times.

CAUTION:

Dispose of drained oil according to the law and local regulations.

JPEIB0244ZZ

A

: 20 – 30 mm (0.79 – 1.18 in)

JPEIA0161ZZ

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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