Nissan Juke (2012 year). Service Repair Manual - part 185

 

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Nissan Juke (2012 year). Service Repair Manual - part 185

 

 

PWC-48

< REMOVAL AND INSTALLATION >

POWER WINDOW MAIN SWITCH

REMOVAL AND INSTALLATION

POWER WINDOW MAIN SWITCH

Removal and Installation

INFOID:0000000007579924

REMOVAL

1.

Remove power window main switch finisher. Refer to 

INT-12, "Removal and Installation"

.

2.

Remove power window main switch (1) from power window
main switch finisher (2) using flat-head screw driver (A).

CAUTION:

Do not fold the pawl of power window main switch finisher.
NOTE:
The same procedure is also performed for front power window
switch (passenger side) and rear power window switch (LH & RH).

INSTALLATION

Install in the reverse order of removal.
NOTE:
If power window main switch is replaced or is removed, it is necessary to perform the initialization procedure.
Refer to 

PWC-20, "Work Procedure"

.

: Pawl

JMKIA6199ZZ

Revision: 2011 October

2012 JUKE

PWO-2

< PRECAUTION >

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000007577757

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Revision: 2011 October

2012 JUKE

PWO

POWER SOCKET

PWO-3

< WIRING DIAGRAM >

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WIRING DIAGRAM

POWER SOCKET

Wiring Diagram

INFOID:0000000007577758

For connector terminal arrangements, harness layouts, and alphabets in a 

 (option abbreviation; if not

described in wiring diagram), refer to 

GI-12, "Connector Information"

.

JCMWA6063GB

Revision: 2011 October

2012 JUKE

PWO-4

< REMOVAL AND INSTALLATION >

POWER SOCKET

REMOVAL AND INSTALLATION

POWER SOCKET

Exploded View

INFOID:0000000007577759

Removal and Installation

INFOID:0000000007577760

REMOVAL

1.

Remove cluster tray. Refer to 

IP-12, "Removal and Installation"

.

2.

Pull out inner socket (1) by pushing the pawl (B) of the ring (2)
from the inner socket hole (square) (A).

3.

Press the ring pawl from the back of the cluster tray to remove
the ring.

INSTALLATION

Note the following, and install in the reverse order of removal.

JSMIA0455ZZ

1

: Inner socket

2

:  Ring

JSMIA0357ZZ

: Pawl

JSMIA0358ZZ

Revision: 2011 October

2012 JUKE

PWO

POWER SOCKET

PWO-5

< REMOVAL AND INSTALLATION >

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Align the cut outs of inner socket, ring and cluster tray.

A

: Cut out

JSMIA0359ZZ

Revision: 2011 October

2012 JUKE

RAX-1

TRANSMISSION & DRIVELINE

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SECTION 

RAX

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RAX

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CONTENTS

REAR AXLE

2WD

PREPARATION ............................................

2

PREPARATION ...................................................

2

Commercial Service Tools  ........................................

2

SYMPTOM DIAGNOSIS  ...............................

3

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  .............................

3

NVH Troubleshooting Chart  ......................................

3

PERIODIC MAINTENANCE ..........................

4

REAR WHEEL HUB  ............................................

4

Inspection ..................................................................

4

REMOVAL AND INSTALLATION ................

5

REAR WHEEL HUB  ............................................

5

Exploded View  ..........................................................

5

Removal and Installation ...........................................

5

Inspection ..................................................................

6

SERVICE DATA AND SPECIFICATIONS 
(SDS) .............................................................

7

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...................................................................

7

Wheel Bearing ...........................................................

7

AWD

PRECAUTION ...............................................

8

PRECAUTIONS ...................................................

8

Precautions for Drive Shaft  .......................................

8

PREPARATION ............................................

9

PREPARATION ...................................................

9

Special Service Tool  .................................................

9

Commercial Service Tools ........................................

9

SYMPTOM DIAGNOSIS  ..............................

11

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ...........................

11

NVH Troubleshooting Chart  ....................................

11

PERIODIC MAINTENANCE  ........................

12

REAR WHEEL HUB AND HOUSING  ...............

12

Inspection ................................................................

12

REAR DRIVE SHAFT ........................................

13

Inspection ................................................................

13

REMOVAL AND INSTALLATION  ...............

14

REAR WHEEL HUB AND HOUSING  ...............

14

Exploded View .........................................................

14

Removal and Installation  .........................................

14

Inspection ................................................................

15

REAR DRIVE SHAFT ........................................

17

Exploded View .........................................................

17

Removal and Installation  .........................................

17

WHEEL SIDE  .............................................................

18

WHEEL SIDE : Disassembly and Assembly  ...........

18

FINAL DRIVE SIDE ....................................................

21

FINAL DRIVE SIDE : Disassembly and Assembly ....

21

Inspection ................................................................

23

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

24

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

24

Wheel Bearing  .........................................................

24

Drive Shaft ...............................................................

24

Revision: 2011 October

2012 JUKE

RAX-2

< PREPARATION >

[2WD]

PREPARATION

PREPARATION

PREPARATION

Commercial Service Tools

INFOID:0000000007580039

Tool name

Description

Power tool

Loosening bolts and nuts

Ball joint remover

Removing hub bolt 

PBIC0190E

NT146

Revision: 2011 October

2012 JUKE

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

RAX-3

< SYMPTOM DIAGNOSIS >

[2WD]

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RAX

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SYMPTOM DIAGNOSIS

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NVH Troubleshooting Chart

INFOID:0000000007580040

Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

×

: Applicable

Reference

RAX-5

RAX-4

NVH 

in 

RAX and RSU sections

NVH in WT section

NVH in WT section

NVH in BR section

Possible cause and SUSPECTED PARTS

Im

p

rop

er i

n

s

ta

lla

tio

n

lo

os

en

es

s

P

a

rt

s interference

W

he

el be

arin

g da

ma

ge

REA

R

 AXLE AND REAR S

U

SPENSION

TI

RE

ROAD W

H

EEL

BR

AK

E

Symptom

REAR AXLE

Noise

×

×

×

×

×

×

×

Shake

×

×

×

×

×

×

×

Vibration

×

×

×

×

×

Shimmy

×

×

×

×

×

×

Judder

×

×

×

×

×

Poor quality ride or handling

×

×

×

×

×

Revision: 2011 October

2012 JUKE

RAX-4

< PERIODIC MAINTENANCE >

[2WD]

REAR WHEEL HUB

PERIODIC MAINTENANCE

REAR WHEEL HUB

Inspection

INFOID:0000000007580041

COMPONENT PART

Check the mounting conditions (looseness, back lash) of each component and component conditions (wear,
damage) are normal.

WHEEL HUB ASSEMBLY (BEARING-INTEGRATED TYPE)

Check the following items, and replace the part it necessary.
• Move wheel hub assembly in the axial direction by hand. Check there is no looseness of wheel bearing. 

• Rotate wheel hub assembly and check there is no unusual noise or other irregular conditions. If there is any

of irregular conditions, replace wheel hub assembly.

Axial end play

: Refer to 

RAX-7, "Wheel Bearing"

.

Revision: 2011 October

2012 JUKE

REAR WHEEL HUB

RAX-5

< REMOVAL AND INSTALLATION >

[2WD]

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REMOVAL AND INSTALLATION

REAR WHEEL HUB

Exploded View

INFOID:0000000007580042

Removal and Installation

INFOID:0000000007580043

REMOVAL

1.

Remove tires with power tool. Refer to 

WT-43, "Removal and Installation"

.

2.

Remove wheel sensor. Refer to 

BRC-129, "REAR WHEEL SENSOR : Removal and Installation"

.

3.

Remove caliper assembly. Hang caliper assembly in a place where it will not interfere with work. Refer to

BR-53, "BRAKE CALIPER ASSEMBLY : Removal and Installation"

.

CAUTION:

Never depress brake pedal while brake caliper is removed. 

4.

Remove disc rotor. If disc rotor cannot be removed, remove as follows.

CAUTION:

• Parking brake completely in the released position.
• Put matching marks (A) on the wheel hub assembly and

the disc rotor before removing the disc rotor.

• Never drop disc rotor.

a.

Fix the disc rotor with wheel nuts and remove the adjusting hole
plug.

1.

Rear suspension beam

2.

Parking brake assembly

3.

Hub bolt

4.

Wheel hub assembly (Bearing-inte-
grated type)     

5.

Disc rotor

6.

Plug

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

JPDIG0203GB

JPDIG0066ZZ

Revision: 2011 October

2012 JUKE

RAX-6

< REMOVAL AND INSTALLATION >

[2WD]

REAR WHEEL HUB

b.

Using suitable tool, rotate adjuster (1) in the direction (A) to
retract and loosen brake shoe.

c.

Remove disc rotor. 

5.

Remove wheel hub assembly.

CAUTION:

Never remove parking brake assembly. Protect it from fall-
ing.

6.

Remove hub bolts (1) from wheel hub assembly, using the ball
joint remover (A) (commercial service tool). 

CAUTION:

• Remove hub bolt only when necessary.
• Never hammer the hub bolt to avoid impact to the wheel

hub assembly.

• Pull out the hub bolt in a direction perpendicular to the

wheel hub assembly.

7.

Perform inspection after removal. Refer to 

RAX-6, "Inspection"

.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Place a washer (A) as shown in the figure to install the hub bolts

(1) by using the tightening force of the nut (B).

CAUTION:

• Check that there is no clearance between wheel hub assem-

bly and hub bolt.

• Never reuse hub bolt.

• Align the matching marks that have been made during removal

when reusing the disc rotor.

• Perform inspection after installation. Refer to 

RAX-6, "Inspection"

.

Inspection

INFOID:0000000007580044

INSPECTION AFTER REMOVAL

Check the wheel hub assembly for wear, cracks, and damage. Replace if necessary.

INSPECTION AFTER INSTALLATION

1.

Check wheel sensor harness for proper connection. 

BRC-129, "REAR WHEEL SENSOR : Removal and

Installation"

.

2.

Adjust parking brake operation (stroke). Refer to 

PB-10, "Inspection and Adjustment"

.

3.

Check wheel alignment. Refer to 

RSU-7, "Inspection"

.

JPDIG0204ZZ

JPDIF0299ZZ

JPDIF0300ZZ

Revision: 2011 October

2012 JUKE

SERVICE DATA AND SPECIFICATIONS (SDS)

RAX-7

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[2WD]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Wheel Bearing

INFOID:0000000007580045

Item

Standard

Axial end play

0.05 mm (0.002 in) or less

Revision: 2011 October

2012 JUKE

RAX-8

< PRECAUTION >

[AWD]

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precautions for Drive Shaft

INFOID:0000000007580046

• Observe the following precautions when disassembling and assembling drive shaft.
- Never disassemble joint sub-assembly because it is non-overhaul parts.
- Perform work in a location which is as dust-free as possible.
- Clean the parts, before disassembling and assembling.
- Prevent the entry of foreign objects during disassembly of the service location.
- Reassemble disassembled parts carefully in the correct order. If work is interrupted, a clean cover must be

placed over parts.

- Use paper waste. Fabric shop cloths must not be used because of the danger of lint adhering to parts.
- Clean disassembled parts (except for rubber parts) with kerosene which shall be removed by blowing with

air or wiping with paper waste.

Revision: 2011 October

2012 JUKE

PREPARATION

RAX-9

< PREPARATION >

[AWD]

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RAX

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PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000007580047

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Commercial Service Tools

INFOID:0000000007580048

Tool number 
(Kent-More No.)
Tool name

Description

KV38100500
(

)

Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.

Installing sensor rotor

KV40101840
(

)

Color
a: 67 mm (2.64 in) dia.
b: 85 mm (3.35 in) dia.

Installing sensor rotor

KV40107300
(

)

Boot band crimping tool

Installing boot band

KV38107900
(

)

Protector
a: 32 mm (1.26 in) dia.

Installing drive shaft

ZZA0701D

ZZA1113D

ZZA1229D

PDIA1183J

Revision: 2011 October

2012 JUKE

RAX-10

< PREPARATION >

[AWD]

PREPARATION

Tool name

Description

Power tool

Loosening bolts and nuts

Drive shaft puller

Removing drive shaft joint sub assembly

Ball joint remover

Removing hub bolt 

PBIC0190E

JPDIG0152ZZ

NT146

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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