Nissan Juke (2012 year). Service Repair Manual - part 169

 

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Nissan Juke (2012 year). Service Repair Manual - part 169

 

 

MWI-54

< REMOVAL AND INSTALLATION >

COMBINATION METER

4.

Turn the lower part of the combination meter in the direction of
the arrow to remove the combination meter from the instrument
panel assembly.

CAUTION:

Never damage the front cover.

5.

Remove connector to remove the combination meter.

CAUTION:

Never damage the front cover.

INSTALLATION

Install in the reverse order of removal.

Disassembly and Assembly

INFOID:0000000007577823

DISASSEMBLY

1.

Disengage the pawls (2 on the sides, 3 on the lower part) of the combination meter. 

2.

Insert the removal tool into the clearance (in the order of A, B)
between the front cover and the meter control unit. Remove 4
pawls on the upper side of the front cover by turning the tool
while increasing the clearance. 

CAUTION:

Wrap the removal tools with protective tape to prevent
scratches. 

3.

Pull the front cover straight to remove it from the meter control unit assembly.

CAUTION:

Never damage the front cover.
Never touch the pointer and the crystalline liquid.

ASSEMBLY

Install the front cover straight to the meter control unit assembly and engage all the pawl.

CAUTION:

Never damage the front cover.

JSNIA3546ZZ

JSNIA3210ZZ

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PB-1

BRAKES

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SECTION 

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CONTENTS

PARKING BRAKE SYSTEM

PREPARATION ............................................

2

PREPARATION ...................................................

2

Commercial Service Tool  ..........................................

2

PERIODIC MAINTENANCE ..........................

3

PARKING BRAKE SYSTEM  ...............................

3

Inspection and Adjustment ........................................

3

PARKING BRAKE SHOE  ...................................

4

Adjustment ................................................................

4

REMOVAL AND INSTALLATION ................

5

PARKING BRAKE CONTROL  ............................

5

Exploded View  ..........................................................

5

Removal and Installation  ..........................................

6

Adjustment ................................................................

7

PARKING BRAKE SHOE  ..................................

8

Exploded View ..........................................................

8

Removal and Installation  ..........................................

8

Inspection and Adjustment  ......................................

10

SERVICE DATA AND SPECIFICATIONS 
(SDS) ............................................................

12

SERVICE DATA AND SPECIFICATIONS 
(SDS) .................................................................

12

Parking Drum Brake  ................................................

12

Parking Brake Control  .............................................

12

Revision: 2011 October

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PB-2

< PREPARATION >

PREPARATION

PREPARATION

PREPARATION

Commercial Service Tool

INFOID:0000000007578401

Tool name

Description

Power tool

Loosening bolts and nuts

PBIC0190E

Revision: 2011 October

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PARKING BRAKE SYSTEM

PB-3

< PERIODIC MAINTENANCE >

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PERIODIC MAINTENANCE

PARKING BRAKE SYSTEM

Inspection and Adjustment

INFOID:0000000007578402

INSPECTION

Lever Stroke

1.

Operate the parking brake lever with a force of 196 N (20 kg, 44 lb). Check that the lever stroke is within
the specified number of notches. (Check it by listening to the clicks of the ratchet.)

2.

When brake warning lamp turns ON, check that the lever stroke is within the specified number of notches.
(Check it by listening to the clicks of the ratchet.)

Inspect Components

• Check each component for installation condition such as looseness.
• Check the parking brake lever assembly for bend, damage and cracks. Replace if necessary.
• Check the cables and equalizer for wear, damage and cracks. Replace if necessary.
• Check the parking brake switch, and replace it if necessary. Refer to 

BRC-97, "Component Inspection"

.

ADJUSTMENT

1.

Remove rear tires with power tool.

2.

Fix the disc rotor using wheel nut.

3.

Remove the console mask. Refer to 

IP-22, "Removal and Installation"

.

4.

Remove the adjusting hole plug from the disc rotor. Turn the
adjuster (1) in the direction (A) as shown in the figure using a
suitable tool until the disc rotor is locked.

5.

Turn back the adjuster 7 notches from the locked position.

6.

Rotate the disc rotor to check that there is no drag. Install the
adjuster hole plug. Refer to 

PB-10, "Inspection and Adjustment"

.

7.

Adjust the cable with the following procedure.

a.

Operate and maintain the parking brake lever with a force of 400 N (41 kg, 90 lb) for 15 minutes or more.

b.

Adjust the parking brake lever stroke by turning the adjusting nut
(1) with a socket wrench.

CAUTION:

Make sure to securely depress the brake pedal.

c.

Operate the parking brake lever with a force of 196 N (20 kg,
44lb). Check that the lever stroke is within the specified number
of notches. (Check it by listening to the clicks of the ratchet.)

d.

Rotate the disc rotor to check that there is no drag. Refer to 

PB-

10, "Inspection and Adjustment"

.

Number of notches

: Refer to 

PB-12, "Parking Brake Control"

.

Number of notches

: Refer to 

PB-12, "Parking Brake Control"

.

JPFIB0088ZZ

Number of notches

: Refer to 

PB-12, "Parking 

Brake Control"

.

JPFIB0131ZZ

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PB-4

< PERIODIC MAINTENANCE >

PARKING BRAKE SHOE

PARKING BRAKE SHOE

Adjustment

INFOID:0000000007578403

1.

Adjust parking brake lever stroke. Refer to 

PB-3, "Inspection and Adjustment"

.

2.

Perform parking brake break-in (drag on) operation by driving vehicle under the following conditions:
• Drive  forward
• Vehicle speed: Approx. 43 km/h (27 MPH) set (constant and forward)
• Parking brake operating force: 125 N (12.8 kg, 28.1 lb) set contact
• Time: Approx. 8 sec.

CAUTION:

To prevent lining from getting too hot, allow a cool off period of approximately 5 minutes after
every break-in operation.

3.

After the break-in procedure, check parking brake lever stroke of parking brake.

CAUTION:

If it is out of the specification, adjust again. Refer to 

PB-3, "Inspection and Adjustment"

.

Revision: 2011 October

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PARKING BRAKE CONTROL

PB-5

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

PARKING BRAKE CONTROL

Exploded View

INFOID:0000000007578404

2WD

AWD

1.

Parking brake lever assembly

2.

Adjusting nut

3.

Parking brake switch

4.

Front cable

5.

Rear cable (LH)

6.

Rear cable (RH)

: Apply multi-purpose grease.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JSFIA0603GB

Revision: 2011 October

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PB-6

< REMOVAL AND INSTALLATION >

PARKING BRAKE CONTROL

Removal and Installation

INFOID:0000000007578405

REMOVAL

1.

Remove rear tires with power tool.

2.

Remove the center console assembly. Refer to 

IP-22, "Removal and Installation"

.

3.

Disconnect the parking brake switch harness connector.

4.

Remove adjusting nut (1) and loosen front cable.

5.

Remove the parking brake lever assembly.

1.

Parking brake lever assembly

2.

Adjusting nut

3.

Parking brake switch

4.

Front cable

5.

Rear cable (LH)

6.

Rear cable (RH)

: Apply multi-purpose grease.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

: Always replace after every disassembly.

JSFIA0466GB

JPFIB0131ZZ

Revision: 2011 October

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PARKING BRAKE CONTROL

PB-7

< REMOVAL AND INSTALLATION >

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6.

Remove rear cable with the following procedure.

a.

Pull equalizer (A) of the front cable (1) in a rearward direction. 

b.

Push the equalizer upward to remove the rear cable (2).

7.

Remove center muffler and heat plate. Refer to 

EX-6, "Removal

and Installation"

.

8.

Remove brake shoe, and remove rear cable from toggle lever.
Refer to 

PB-8, "Exploded View"

.

9.

Remove rear cable mounting bolts, pull out rear cable from vehi-
cle.

10. Press the pawl (1) to remove the rear cable from the vehicle.

INSTALLATION

Note the following, install in the reverse order of the removal.
• Never reuse adjusting nut.
• Perform adjustment after installation. Refer to 

PB-3, "Inspection and Adjustment"

.

Adjustment

INFOID:0000000007578406

ADJUSTMENT AFTER INSTALLATION

Adjust the parking brake lever stroke. Refer to 

PB-3, "Inspection and Adjustment"

.

JPFIB0129ZZ

JPFIB0130ZZ

Revision: 2011 October

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PB-8

< REMOVAL AND INSTALLATION >

PARKING BRAKE SHOE

PARKING BRAKE SHOE

Exploded View

INFOID:0000000007578407

Removal and Installation

INFOID:0000000007578408

REMOVAL

WARNING:

Since dust covering the parking brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.

1.

Remove rear tires with power tool.

2.

Remove disc rotor.
• 2WD: Refer to 

RAX-5, "Removal and Installation"

.

• AWD: Refer to 

RAX-14, "Removal and Installation"

.

CAUTION:

Parking brake completely in the released position.

1.

Anti-rattle pin

2.

Back plate

3.

Toggle lever

4.

Parking brake shoe

5.

Brake strut

6.

Return spring

7.

Spring

8.

Adjuster

: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.

JPFIB0086ZZ

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PARKING BRAKE SHOE

PB-9

< REMOVAL AND INSTALLATION >

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3.

Remove return spring (1) of the upper side.

4.

Remove return spring (1) of the lower side.

5.

Remove spring (1).

CAUTION:

Never drop the removed parts.

6.

Remove parking brake shoes, adjuster, brake strut and toggle
lever.

CAUTION:

• The parking brake shoes for the front wheels are made of

different materials from those for the rear wheels. Never
misidentify them when removing.

• Never drop the removed parts.

7.

Press the rear cable spring (1) against spring tension to remove
rear cable (3) from the clamp (A) of toggle lever (2).

CAUTION:

Never bend rear cable.

8.

For the removal of back plate.
• 2WD: Refer to 

RAX-5, "Removal and Installation"

.

• AWD: Refer to 

RAX-14, "Removal and Installation"

.

INSTALLATION

Note the following, install in the reverse order of removal.
• Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the back plate and brake shoe.

CAUTION:

The parking brake shoes for the front wheels are made of different materials from those for the rear
wheels. Never misidentify them when removing and replacing.

JSFIA0485ZZ

JSFIA0486ZZ

JSFIA0487ZZ

JSFIA0488ZZ

Revision: 2011 October

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PB-10

< REMOVAL AND INSTALLATION >

PARKING BRAKE SHOE

• Assemble adjusters so that threaded part is expanded when rotat-

ing it in the direction shown by arrow.

• Shorten adjuster by rotating it.
• When disassembling apply PBC (Poly Butyl Cuprysil) grease or sil-

icone-based grease to threads.

• Check that the component parts of the parking brake shoe are

properly installed.

• Check brake shoe sliding surface and drum inner surface for

grease. Wipe it off if it adhere on the surfaces.

Inspection and Adjustment

INFOID:0000000007578409

INSPECTION AFTER REMOVAL

Lining Thickness Inspection

• Check thickness (A) of lining.

Drum Inner Diameter Inspection

• Check inner diameter (B) of drum. 

Other Inspections

Check the following items, and replace the parts if necessary.
• Lining for excessive wear, damage, and peeling.
• Brake shoe sliding surface for excessive wear and damage.
• Anti-rattle pin for excessive wear, damage and rust.
• Return spring and spring for settling, excessive wear, damage, and rust.

A : For right side brake

B : For left side brake

: Vehicle front

: Adjuster expands

JPFIB0087ZZ

JSFIA0489ZZ

A

: Refer to 

PB-12, "Parking Drum Brake"

.

SBR021A

B

: Refer to 

PB-12, "Parking Drum Brake"

.

JPFIB0008ZZ

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PARKING BRAKE SHOE

PB-11

< REMOVAL AND INSTALLATION >

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• Adjuster for smoothness.
• Toggle lever and brake strut for excessive wear, damage and rust.
• Visually check inside of the drum for excessive wear, cracks, and damage with a pair of vernier calipers.

ADJUSTMENT AFTER INSTALLATION

1.

Adjust the parking brake lever stroke. Refer to 

PB-3, "Inspection and Adjustment"

.

2.

Rotate the disc rotor to check that there is no drag. Install the plug. If any drag is found, follow the proce-
dure described below.

a.

Adjust parking brake stroke again.

b.

Check rear disc brake. Refer to 

BR-56, "BRAKE CALIPER ASSEMBLY : Inspection"

.

3.

Adjust the parking brake shoe. Refer to 

PB-4, "Adjustment"

.

Revision: 2011 October

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PB-12

< SERVICE DATA AND SPECIFICATIONS (SDS) 

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Parking Drum Brake

INFOID:0000000007578410

Unit: mm (in)

Parking Brake Control

INFOID:0000000007578411

Item

Limit

Brake lining

1.5 (0.059)

Drum (disc of inner diameter)

 173 (6.81)

Item

Standard

Number of notches [under force of 196 N (20 kg, 44 lb)]

 10 notches

Number of notches when brake warning lamp turns ON

1 notch

Revision: 2011 October

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ELECTRICAL & POWER CONTROL

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CONTENTS

POWER CONTROL SYSTEM

IPDM E/R (WITH I-KEY)

PRECAUTION ...............................................

4

PRECAUTIONS ...................................................

4

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

4

SYSTEM DESCRIPTION  ..............................

5

COMPONENT PARTS  ........................................

5

Component Parts Location ........................................

5

SYSTEM ..............................................................

6

RELAY CONTROL SYSTEM  ......................................

6

RELAY CONTROL SYSTEM : System Diagram ......

6

RELAY CONTROL SYSTEM : System Descrip-
tion ..........................................................................
..

6

RELAY CONTROL SYSTEM : Fail-Safe ...................

7

POWER CONTROL SYSTEM  .....................................

8

POWER CONTROL SYSTEM : System Diagram 

......

9

POWER CONTROL SYSTEM : System Descrip-
tion ..........................................................................
..

9

SIGNAL BUFFER SYSTEM  ........................................

9

SIGNAL BUFFER SYSTEM : System Diagram  ........

9

SIGNAL BUFFER SYSTEM : System Description 

......

9

POWER CONSUMPTION CONTROL SYSTEM  .........

9

POWER CONSUMPTION CONTROL SYSTEM : 
System Diagram ......................................................

10

POWER CONSUMPTION CONTROL SYSTEM : 
System Description  .................................................

10

DIAGNOSIS SYSTEM (IPDM E/R) .....................

11

Diagnosis Description  .............................................

11

CONSULT Function (IPDM E/R)  .............................

13

ECU DIAGNOSIS INFORMATION ..............

16

IPDM E/R ...........................................................

16

Reference Value ......................................................

16

Fail-Safe ..................................................................

22

DTC Index ...............................................................

23

WIRING DIAGRAM  ......................................

24

IPDM E/R ...........................................................

24

Wiring Diagram ........................................................

24

DTC/CIRCUIT DIAGNOSIS  .........................

27

U1000 CAN COMM CIRCUIT  ...........................

27

Description ...............................................................

27

DTC Logic ................................................................

27

Diagnosis Procedure  ...............................................

27

B2098 IGNITION RELAY ON STUCK  ..............

28

Description ...............................................................

28

DTC Logic ................................................................

28

Diagnosis Procedure  ...............................................

28

B2099 IGNITION RELAY OFF STUCK  ............

29

Description ...............................................................

29

DTC Logic ................................................................

29

Diagnosis Procedure  ...............................................

29

POWER SUPPLY AND GROUND CIRCUIT  ....

30

Diagnosis Procedure  ...............................................

30

REMOVAL AND INSTALLATION  ...............

31

IPDM E/R ...........................................................

31

Exploded View .........................................................

31

Removal and Installation  .........................................

31

IPDM E/R (WITHOUT I-KEY)

PRECAUTION ..............................................

33

PRECAUTIONS .................................................

33

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

33

Revision: 2011 October

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PCS-2

SYSTEM DESCRIPTION  ............................

34

COMPONENT PARTS  .......................................

34

Component Parts Location  .....................................

34

SYSTEM .............................................................

35

RELAY CONTROL SYSTEM  ....................................

35

RELAY CONTROL SYSTEM : System Diagram  ....

35

RELAY CONTROL SYSTEM : System Descrip-
tion .........................................................................
.

35

RELAY CONTROL SYSTEM : Fail-Safe  ................

36

POWER CONTROL SYSTEM ...................................

37

POWER CONTROL SYSTEM : System Diagram ...

38

POWER CONTROL SYSTEM : System Descrip-
tion .........................................................................
.

38

SIGNAL BUFFER SYSTEM ......................................

38

SIGNAL BUFFER SYSTEM : System Diagram ......

38

SIGNAL BUFFER SYSTEM : System Description ...

38

POWER CONSUMPTION CONTROL SYSTEM .......

38

POWER CONSUMPTION CONTROL SYSTEM : 
System Diagram  ....................................................
.

39

POWER CONSUMPTION CONTROL SYSTEM : 
System Description ................................................
.

39

DIAGNOSIS SYSTEM (IPDM E/R)  ....................

40

Diagnosis Description  .............................................

40

CONSULT Function (IPDM E/R)  ............................

42

ECU DIAGNOSIS INFORMATION ..............

44

IPDM E/R  ...........................................................

44

Reference Value  .....................................................

44

Fail-Safe .................................................................

49

DTC Index ..............................................................

50

WIRING DIAGRAM  .....................................

52

IPDM E/R  ...........................................................

52

Wiring Diagram  .......................................................

52

DTC/CIRCUIT DIAGNOSIS .........................

55

U1000 CAN COMM CIRCUIT  ............................

55

Description ..............................................................

55

DTC Logic ...............................................................

55

Diagnosis Procedure  ..............................................

55

B2098 IGNITION RELAY ON STUCK  ...............

56

Description ..............................................................

56

DTC Logic ...............................................................

56

Diagnosis Procedure  ..............................................

56

B2099 IGNITION RELAY OFF STUCK  .............

57

Description ..............................................................

57

DTC Logic ...............................................................

57

Diagnosis Procedure  ..............................................

57

POWER SUPPLY AND GROUND CIRCUIT  .....

58

Diagnosis Procedure  ..............................................

58

REMOVAL AND INSTALLATION ..............

59

IPDM E/R  ...........................................................

59

Exploded View  ........................................................

59

Removal and Installation .........................................

59

POWER DISTRIBUTION SYSTEM

PRECAUTION ............................................

61

PRECAUTIONS  .................................................

61

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................

61

Precaution for Procedure without Cowl Top Cover ...

61

SYSTEM DESCRIPTION  ...........................

62

COMPONENT PARTS .......................................

62

Component Parts Location  .....................................

62

Component Description ..........................................

62

BCM ........................................................................

62

Ignition Relay  ..........................................................

62

Accessory Relay  .....................................................

63

Blower Relay ...........................................................

63

Push-Button Ignition Switch  ....................................

63

Stop Lamp Switch  ...................................................

63

Transmission Range Switch  ...................................

63

Clutch Interlock Switch ............................................

63

SYSTEM ............................................................

64

POWER DISTRIBUTION SYSTEM ...........................

64

POWER DISTRIBUTION SYSTEM : System Dia-
gram ........................................................................

64

POWER DISTRIBUTION SYSTEM : System De-
scription ...................................................................

64

Fail-safe ..................................................................

65

DIAGNOSIS SYSTEM (BCM) ............................

67

COMMON ITEM .........................................................

67

COMMON ITEM : CONSULT Function (BCM - 
COMMON ITEM)  ....................................................

67

INTELLIGENT KEY  ...................................................

68

INTELLIGENT KEY : CONSULT Function (BCM - 
INTELLIGENT KEY)  ...............................................

68

ECU DIAGNOSIS INFORMATION .............

72

BCM ...................................................................

72

List of ECU Reference  ............................................

72

WIRING DIAGRAM  ....................................

73

POWER DISTRIBUTION SYSTEM  ...................

73

Wiring Diagram  .......................................................

73

BASIC INSPECTION ..................................

75

DIAGNOSIS AND REPAIR WORK FLOW ........

75

Work Flow  ...............................................................

75

Revision: 2011 October

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PCS

PCS-3

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DTC/CIRCUIT DIAGNOSIS  .........................

78

B2614 ACC RELAY CIRCUIT  ............................

78

DTC Logic  ...............................................................

78

Diagnosis Procedure ...............................................

78

Component Inspection  ............................................

79

B2615 BLOWER RELAY CIRCUIT ....................

81

DTC Logic  ...............................................................

81

Diagnosis Procedure ...............................................

81

Component Inspection  ............................................

82

B2616 IGNITION RELAY CIRCUIT ....................

83

DTC Logic  ...............................................................

83

Diagnosis Procedure ...............................................

83

Component Inspection  ............................................

84

B2618 BCM  ........................................................

85

DTC Logic  ...............................................................

85

Diagnosis Procedure ...............................................

85

B261A PUSH-BUTTON IGNITION SWITCH  .....

86

DTC Logic  ...............................................................

86

Diagnosis Procedure ...............................................

86

B26F1 IGNITION RELAY  ...................................

88

DTC Logic  ...............................................................

88

Diagnosis Procedure ...............................................

88

B26F2 IGNITION RELAY  ...................................

90

DTC Logic ................................................................

90

Diagnosis Procedure  ...............................................

90

B26F6 BCM .......................................................

92

DTC Logic ................................................................

92

Diagnosis Procedure  ...............................................

92

PUSH-BUTTON IGNITION SWITCH  ................

93

Component Function Check ..................................

93

Diagnosis Procedure  ...............................................

93

Component Inspection .............................................

94

PUSH-BUTTON IGNITION SWITCH POSI-
TION INDICATOR  .............................................

96

Description ...............................................................

96

Component Function Check ..................................

96

Diagnosis Procedure  ...............................................

96

SYMPTOM DIAGNOSIS  ..............................

98

PUSH-BUTTON IGNITION SWITCH DOES 
NOT OPERATE .................................................

98

Description ...............................................................

98

Diagnosis Procedure  ...............................................

98

PUSH-BUTTON IGNITION SWITCH POSI-
TION INDICATOR DOES NOT ILLUMINATE ...

99

Description ...............................................................

99

Diagnosis Procedure  ...............................................

99

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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