Content .. 133 134 135 136 ..

Nissan Juke (2012 year). Service Repair Manual - part 135

GW-8

< SYMPTOM DIAGNOSIS >

SQUEAK AND RATTLE TROUBLE DIAGNOSES

Diagnostic Worksheet

INFOID:0000000007578522

PIIB8740E

Revision: 2011 October

2012 JUKE

SQUEAK AND RATTLE TROUBLE DIAGNOSES

GW-9

< SYMPTOM DIAGNOSIS >

PIIB8742E

Revision: 2011 October

2012 JUKE

GW-10

< REMOVAL AND INSTALLATION >

WINDSHIELD GLASS

REMOVAL AND INSTALLATION

WINDSHIELD GLASS

Exploded View

INFOID:0000000007578523

JMKIA5587GB

Revision: 2011 October

2012 JUKE

WINDSHIELD GLASS

GW-11

< REMOVAL AND INSTALLATION >

Removal and Installation

INFOID:0000000007578524

REMOVAL

Remove front pillar garnish (LH and RH). Refer to

INT-17, "FRONT PILLAR GARNISH : Removal and

Installation"

Remove inside mirror assembly. Refer to

MIR-13, "Removal and Installation"

CAUTION:

Replace inside mirror assembly after removal, when installing windshield glass.

Remove partially the headlining (front edge).
• For normal roof: Refer to

INT-26, "NORMAL ROOF : Removal and Installation"

• For sunroof: Refer to

INT-29, "SUNROOF : Removal and Installation"

Remove front wiper arm (LH and RH). Refer to

WW-54, "Removal and Installation"

Remove front fender cover (LH and RH). Refer to

EXT-19, "Exploded View"

Remove cowl top cover. Refer to

EXT-20, "Removal and Installation"

Apply protective tape around the windshield glass to protect the painted surface from damage.

Remove glass using piano wire or power cutting tool (A) and an inflatable pump bag (B) after removing
moldings.

NOTE:
Mark the body and the glass with matching marks if the windshield glass is reused.

WARNING:

Always wear safety glasses and heavy gloves to help prevent injuries.

CAUTION:

• Never use a cutting knife or power cutting tool when the glass is reused.
• Be careful not to scratch the glass when removing.
• Never set or stand the glass on its edge. Small chips may develop into cracks.

INSTALLATION

• The dam sealant rubber should be installed in position.
• Use a genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions pro-

vided with it.

• Open a door window while the urethane adhesive is curing. This prevents the glass from being forced out by

passenger room air pressure when all door windows are closed.

• Inform the customer that the vehicle should remain stationary until the urethane adhesive is completely

cured (approximately 24 hours). Curing time varies with temperature and humidity.

WARNING:

• Keep heat and open flames away as primers and adhesive are flammable.

Windshield glass molding

Dam rubber (upper)

Upper clip

Windshield glass

Dam rubber (lower)

Lower clip

Mirror base

Adhesive

Roof panel

10.

Headlining assembly

11.

Primer

12. Cowl top cover

13.

Cowl top panel

14.

Instrument panel assembly

15. Front pillar finisher

16.

Body side outer panel

: Black print mark

Unit: mm (in)

: Do not reuse

PIIB5779E

Revision: 2011 October

2012 JUKE

GW-12

< REMOVAL AND INSTALLATION >

WINDSHIELD GLASS

• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never let

them come in contact with the skin and eyes.

• Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled.

Move immediately to an area with fresh air if affected by vapor inhalation.

• Driving the vehicle before the urethane adhesive is completely cured may affect the performance of

the windshield in an accident.

CAUTION:

• Perform adjustment of front wiper arms stop location. Refer to

WW-55, "Adjustment"

• Never use an adhesive that is past its usable term. Shelf life of this product is limited to six months

after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the
box.

• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Never leave primers or adhesive cartridge unattended with their caps open or off.
• The vehicle should not be driven for 24 hours or more or until the urethane adhesive is completely

cured. Curing time varies depending on temperature and humidity. The curing time increases under
lower temperature and lower humidity.

Inspection

INFOID:0000000007578525

REPAIRING WATER LEAKAGE FOR WINDSHIELD GLASS

Leakage can be repaired without removing the windshield glass.
Determine the extent of leakage if water is leaking between the urethane adhesive material and body or glass.
This can be done by applying water to the windshield area while pushing glass outward.
Apply primer (if necessary) and then urethane adhesive to the leakage point to stop the leakage.

Revision: 2011 October

2012 JUKE

BACK DOOR WINDOW GLASS

GW-13

< REMOVAL AND INSTALLATION >

BACK DOOR WINDOW GLASS

Exploded View

INFOID:0000000007578526

Back door window glass

Spacer

Back door window glass holder

Back door window glass molding

Pivot seal

Adhesive

Primer

Back door outer

Back door inner

JMKIA6169GB

Revision: 2011 October

2012 JUKE

GW-14

< REMOVAL AND INSTALLATION >

BACK DOOR WINDOW GLASS

Removal and Installation

INFOID:0000000007578527

REMOVAL

Remove back door lower finisher. Refer to

INT-38, "BACK DOOR LOWER FINISHER : Removal and

Installation"

Remove back door side finisher (LH and RH). Refer to

INT-38, "BACK DOOR SIDE FINISHER : Removal

and Installation"

Remove rear wiper motor. Refer to

WW-63, "Removal and Installation"

Remove the connectors and grounds for the back door window defogger.

Remove glass using piano wire or power cutting tool (A) and an inflatable pump bag (B) after removing
molding using pliers.

NOTE:
Mark the body and glass with a matching marks if the back door window is reused.

WARNING:

Always wear safety glasses and heavy gloves to help prevent injuries.

CAUTION:

• Never use a cutting knife or power cutting tool when the back door window glass is reused.
• Be careful not to scratch the glass when removing.
• Never set or stand the glass on its edge. Small chips may develop into cracks.

INSTALLATION

• The dam sealant rubber should be installed in position.
• Use a Genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions pro-

vided with it.

• Open a door window while the urethane adhesive is curing. This prevents the glass from being forced out by

passenger compartment air pressure when all door windows are closed.

• The molding must be installed securely so that it is in position and leaves no clearance.
• Inform the customer that the vehicle should remain stationary until the urethane adhesive is completely

cured (approximately 24 hours). Curing time varies with temperature and humidity.

WARNING:

• Keep heat and open flames away as primers and adhesive are flammable.
• The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never

let them come in contact with the skin and eyes.

• Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled.

Move immediately to an area with fresh air if affected by vapor inhalation.

• Driving the vehicle before the urethane adhesive is completely cured may affect the performance

of the back door window in an accident.

CAUTION:

• Perform adjustment of rear wiper arm stop location. Refer to

WW-61, "Adjustment"

• Never use an adhesive that is past its usable term. Shelf life of this product is limited to six months

after the date of manufacture. Adhere carefully to the expiration or manufacture date printed on the
box.

• Keep primers and adhesive in a cool, dry place. Ideally, they should be stored in a refrigerator.
• Never leave primers or adhesive cartridge unattended with their caps open or off.

Unit: mm (in)

: Do not reuse

PIIB5779E

Revision: 2011 October

2012 JUKE

BACK DOOR WINDOW GLASS

GW-15

< REMOVAL AND INSTALLATION >

• The vehicle should not be driven for 24 hours or more or until the urethane adhesive is completely

cured. Curing time varies depending on temperature and humidity. The curing time increases
under lower temperature and lower humidity.

Inspection

INFOID:0000000007578528

REPAIRING WATER LEAKAGE FOR BACK DOOR WINDOW GLASS

Leakage can be repaired without removing the glass.
Determine the extent of leakage if water is leaking between the urethane adhesive material and body or glass.
This can be done by applying water to the back door window glass area while pushing glass outward.
Apply primer (if necessary) and then urethane adhesive to the leakage point to stop the leakage.

Revision: 2011 October

2012 JUKE

GW-16

< REMOVAL AND INSTALLATION >

FRONT DOOR GLASS

FRONT DOOR GLASS

Exploded View

INFOID:0000000007578529

Removal and Installation

INFOID:0000000007578530

REMOVAL

Fully open front door glass.

Remove front door finisher. Refer to

INT-12, "Removal and Installation"

Remove pull handle bracket.

Disconnect front door speaker harness connector and remove front door sealing screen.
NOTE:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing
screen is reused.

Operate the power window main switch or regulator handle to raise or lower the door window until the
glass mounting bolts can be seen.

Remove the glass mounting bolts.

Remove lower sash (rear).
1.

Remove front door glass from front door regulator and place it on the bottom of front door panel.

CAUTION:

Wrap the tip of front door glass bottom side with a cloth to protect it from damage.

Remove front door glass run.

1. Front door panel

Lower sash (front)

Sealing screen

Pull handle bracket

Front door glass run

Front door glass

Power window motor

Front door regulator assembly

Lower sash (rear)

: Vehicle front

JMKIA5589ZZ

Revision: 2011 October

2012 JUKE

FRONT DOOR GLASS

GW-17

< REMOVAL AND INSTALLATION >

Remove lower sash (rear) mounting bolts and remove lower sash (rear).

CAUTION:

Avoid contact between lower sash (rear) and front door glass when removing.

Hold securely the front door glass and pull it out of the sash to
remove the door glass as shown in the figure.

Remove lower sash (front).
1.

Remove lower sash (front) mounting bolt.

Reach the bottom part of lower sash (front) and then pull it toward rear of vehicle.

Hold the upper part of lower sash (front) and then pull it up to remove.

INSTALLATION

Install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000007578531

SYSTEM INITIALIZATION

Initialize the system if any of the following work is complete. Refer to

PWC-18, "Description"

FITTING INSPECTION

• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the

sash is parallel. Loosen the regulator mounting bolts, guide rail mounting bolts, and glass and guide rail
mounting bolts to correct the glass position if the clearance between the glass and sash is not parallel.

JMKIA5807ZZ

Revision: 2011 October

2012 JUKE

GW-18

< REMOVAL AND INSTALLATION >

FRONT REGULATOR

FRONT REGULATOR

Exploded View

INFOID:0000000007578532

Removal and Installation

INFOID:0000000007578533

REMOVAL

Remove the front door glass. Refer to

GW-16, "Removal and Installation"

Disconnect the power window motor harness connector and harness fixing clip.

Remove the regulator assembly mounting bolts.

Remove the regulator assembly from the door panel as shown
in the figure.

1. Front door panel

Lower sash (front)

Sealing screen

Pull handle bracket

Front door glass run

Front door glass

Power window motor

Front door regulator assembly

Lower sash (rear)

: Vehicle front

JMKIA5589ZZ

JMKIA5808ZZ

Revision: 2011 October

2012 JUKE

FRONT REGULATOR

GW-19

< REMOVAL AND INSTALLATION >

INSTALLATION

Install in the reverse order of removal.

Disassembly and Assembly

INFOID:0000000007578534

DISASSEMBLY

Remove the power window motor from the regulator assembly.

INSPECTION AFTER REMOVAL

Check the regulator assembly for the following items. Replace or grease it if a malfunction is detected.
• Wire wear
• Regulator deformation

ASSEMBLY

Assemble in the reverse order of disassembly.

Inspection and Adjustment

INFOID:0000000007578535

SYSTEM INITIALIZATION

Initialize the system if any of the following work is complete. Refer to

PWC-18, "Work Procedure"

FITTING INSPECTION

• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the

Revision: 2011 October

2012 JUKE

GW-20

< REMOVAL AND INSTALLATION >

REAR DOOR GLASS

REAR DOOR GLASS

Exploded View

INFOID:0000000007578536

Removal and Installation

INFOID:0000000007578537

REMOVAL

Fully open rear door glass.

Remove rear door finisher. Refer to

INT-15, "Removal and Installation"

Remove rear door speaker harness connector and the remove the sealing screen.
NOTE:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing
screen is reused.

Remove the rear door outside molding.

Remove rear door glass run.

Operate the power window main switch or regulator handle to raise or lower the door window until the
glass mounting bolts can be seen.

Remove rear door glass mounting bolts.

Rear door panel

Sealing screen

Lower sash (front)

Rear door regulator assembly

Power window motor

Rear door glass

Lower sash (rear)

Rear door glass run

JMKIA5590ZZ

Revision: 2011 October

2012 JUKE

REAR DOOR GLASS

GW-21

< REMOVAL AND INSTALLATION >

Remove lower sash (rear) mounting bolts and TORX bolt with a
screwdriver (A) as shown in the figure.

Remove lower sash (rear) from the rear door panel.

CAUTION:

Avoid contact between lower sash (rear) and rear door glass when removing.

10. Remove rear door glass from the rear panel.

INSTALLATION

Install in the reverse order of removal.

Inspection and Adjustment

INFOID:0000000007578538

SYSTEM INITIALIZATION

Initialize the system if any of the following work is complete. Refer to

PWC-18, "Description"

FITTING INSPECTION

• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the

JMKIA5591ZZ

Revision: 2011 October

2012 JUKE

GW-22

< REMOVAL AND INSTALLATION >

REAR REGULATOR

REAR REGULATOR

Exploded View

INFOID:0000000007578539

Removal and Installation

INFOID:0000000007578540

REMOVAL

Remove rear door glass. Refer to

GW-20, "Removal and Installation"

Disconnect the power window motor harness connector.

Remove rear door regulator mounting bolts and then remove rear door regulator from door panel.

Remove lower sash (front) mounting bolt and then remove lower sash (front) from rear door panel.

INSTALLATION

Install in the reverse order of removal.

Disassembly and Assembly

INFOID:0000000007578541

DISASSEMBLY

Remove the power window motor from the regulator assembly.

INSPECTION AFTER REMOVAL

Check the regulator assembly for the following items. Replace or grease it if a malfunction is detected.
• Wire wear
• Regulator deformation

Rear door panel

Sealing screen

Lower sash (front)

Rear door regulator assembly

Power window motor

Rear door glass

Lower sash (rear)

Rear door glass run

JMKIA5590ZZ

Revision: 2011 October

2012 JUKE

REAR REGULATOR

GW-23

< REMOVAL AND INSTALLATION >

ASSEMBLY

Assemble in the reverse order of disassembly.

Inspection and Adjustment

INFOID:0000000007578542

SYSTEM INITIALIZATION

Initialize the system if any of the following work is complete. Refer to

PWC-18, "Work Procedure"

FITTING INSPECTION

• Check that the glass is fit securely into the sash groove.
• Lower the glass slightly [approximately 10 to 20 mm (0.394 to 0.787 in)], and check that the clearance to the

Revision: 2011 October

2012 JUKE

Content .. 133 134 135 136 ..