Nissan Juke (2012 year). Service Repair Manual - part 73

 

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Nissan Juke (2012 year). Service Repair Manual - part 73

 

 

DRIVE PINION

DLN-173

< UNIT DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: RTVS]

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1.

Use the formula below to calculate drive pinion adjusting shim
thickness.

2.

Select the proper drive pinion adjusting shim. For selecting adjusting shim, refer to the latest parts infor-
mation.

CAUTION:

If unable to find a shim of desired thickness, use a shim with thickness closest to the calculated
value.

COMPANION FLANGE RUNOUT

Check for companion flange runout as follows:
• For companion flange face, fit a dial indicator (1) onto the compan-

ion flange face (inner side of the propeller shaft mounting bolt
holes). For inner side of the companion flange, fit a test indicator
(2) to the inner side of companion flange (socket diameter).

• Rotate companion flange to check for runout.

• If the runout value is outside the runout limit, follow the procedure

below to adjust.

- Check for runout while changing the phase between companion

flange and drive pinion by 90

°

 step, and search for the position where the runout is the minimum.

- If the runout value is still outside of the limit after the phase has been changed, replace companion flange.
- If the runout value is still outside of the limit after companion flange has been replaced, possible cause will

be an assembly malfunction of drive pinion.

Inspection

INFOID:0000000007580314

INSPECTION AFTER DISASSEMBLY

Drive Gear and Drive Pinion

• Clean up the disassembled parts.
• If the gear teeth never mesh or line-up correctly, determine the cause and adjust or replace as necessary.
• If the gears are worn, cracked, damaged, pitted or chipped (by friction) noticeably, replace with new drive

gear and drive pinion as a set.

Bearing

Shim selection equation:

T = T

0

 + (t

1

 t

2

)

T:

Correct shim thickness

T

0

:

Removed shim thickness

t

1

:

Old drive pinion head letter “H 

×

 0.01”

(“H”: machined tolerance 1/100 mm 

×

 100)

t

2

:

New drive pinion head letter “H 

×

 0.01”

(“H”: machined tolerance 1/100 mm 

×

 100)

Example: 

T = 3.21 + [(2 

×

 0.01) 

 (

×

 0.01)] = 3.24

T

0

:

3.21

t

1

:

+2

t

2

:

1

Example:

Calculated value... T = 3.22 mm

Used shim... T = 3.21 mm

SDIA0249J

Companion flange runout

: Refer to 

DLN-175, "Com-

panion Flange Runout"

.

JSDIA2539ZZ

Revision: 2011 October

2012 JUKE

DLN-174

< UNIT DISASSEMBLY AND ASSEMBLY >

[REAR FINAL DRIVE: RTVS]

DRIVE PINION

• Whenever disassembled, replace.
• Clean up the disassembled parts.
• If any chipped (by friction), pitted, worn, rusted or scratched marks, or unusual noise from the bearing is

observed, replace as a bearing assembly (as a new set).

Oil Seal

• Whenever disassembled, replace.
• If wear, deterioration of adherence (sealing force lips), or damage is detected on the lips, replace them.

Companion Flange

• Clean up the disassembled parts.
• If any chipped mark [about 0.1 mm, (0.004 in)] or other damage on the contact sides of the lips of the com-

panion flange is found, replace.

Revision: 2011 October

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SERVICE DATA AND SPECIFICATIONS (SDS)

DLN-175

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[REAR FINAL DRIVE: RTVS]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000007580315

Drive Gear Runout

INFOID:0000000007580316

Unit: mm (in)

Preload Torque

INFOID:0000000007580317

Unit: N·m (kg-m, in-lb)

Backlash

INFOID:0000000007580318

Unit: mm (in)

Companion Flange Runout

INFOID:0000000007580319

Unit: mm (in)

Applied model

MR16DDT

Final drive model

RTVS

Gear ratio

2.416

Number of teeth (Drive gear/Drive pinion)

29/12

Oil capacity (Approx.)

 (US pt, lmp pt)

0.40 (7/8, 3/4)

Drive pinion adjustment spacer type

Collapsible

Item

Limit

Drive gear back face runout

0.05 (0.0020)

Item

Standard

Pinion bearing (P

1

)

1.06 – 1.76 N·m (0.11 – 0.18 kg-m)

Side bearing (P

2

)

0.33 – 0.70 N·m (0.03 – 0.07 kg-m)

Side bearing to pinion bearing (Total preload)
(Total preload = P

1

 + P

2

)

1.39 – 2.46 N·m (0.14 – 0.25 kg-m)

Item

Standard

Drive gear to drive pinion gear

0.13 – 0.18 (0.0051 – 0.0071)

Item

Limit

Companion flange face

0.13 (0.0051)

Inner side of the companion flange

0.19 (0.0075)

Revision: 2011 October

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CRUISE CONTROL & DRIVER ASSISTANCE

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SECTION 

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CONTENTS

DRIVE MODE SYSTEM

INTEGRATED CONTROL SYSTEM

PRECAUTION ...............................................

2

PRECAUTIONS ...................................................

2

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

2

SYSTEM DESCRIPTION  ..............................

3

COMPONENT PARTS  ........................................

3

Component Parts Location ........................................

3

Component Description .............................................

4

Multi Display Unit  ......................................................

4

SYSTEM ..............................................................

6

System Description  ...................................................

6

HANDLING PRECAUTION  .................................

8

NISSAN Dynamic Control System ............................

8

ECU DIAGNOSIS INFORMATION ...............

9

MULTI DISPLAY UNIT .......................................

9

List of ECU Reference ..............................................

9

WIRING DIAGRAM  ......................................

10

INTEGRATED CONTROL SYSTEM .................

10

Wiring Diagram ........................................................

10

BASIC INSPECTION  ...................................

11

DIAGNOSIS AND REPAIR WORK FLOW  .......

11

Work Flow ................................................................

11

REMOVAL AND INSTALLATION  ...............

13

MULTI DISPLAY UNIT ......................................

13

Exploded View .........................................................

13

Removal and Installation  .........................................

13

Revision: 2011 October

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DMS-2

< PRECAUTION >

[INTEGRATED CONTROL SYSTEM]

PRECAUTIONS

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000007577717

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Revision: 2011 October

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DMS

COMPONENT PARTS

DMS-3

< SYSTEM DESCRIPTION >

[INTEGRATED CONTROL SYSTEM]

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SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000007577718

1.

A/C auto amp
Refer to 

HAC-6, "Component Parts 

Location"

2.

ECM
Refer to 

EC-16, "ENGINE CONTROL 

SYSTEM : 
Component Parts Location"

3.

TCM
Refer to 

TM-69, "CVT CONTROL 

SYSTEM : Component Parts Loca-
tion"

4.

EPS control unit
Refer to 

STC-5, "Component Parts 

Location"

5.

Drive mode switch
• NORMAL switch
• SPORT switch
• ECO switch

6.

D-MODE select switch

A.

Multi display unit

JPNIA1862ZZ

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< SYSTEM DESCRIPTION >

[INTEGRATED CONTROL SYSTEM]

COMPONENT PARTS

Component Description

INFOID:0000000007577719

Multi Display Unit

INFOID:0000000007577720

DESCRIPTION

• The multi display unit connects to other units via CAN communica-

tion and performs the drive mode control.

• The following 3 drive modes are available, NORMAL, SPORT, and

ECO.

• The drive mode can be changed over as desired by pressing the

D-MODE select switch. The characteristics of the engine, CVT,
steering and air conditioner are changed accordingly.

• The display shows the current drive mode (NORMAL, SPORT,

ECO) as well as the vehicle information for the mode.

VEHICLE INFORMATION DISPLAY

Drive Mode

Part name

Description

Multi display unit

Transmits the ON/OFF status of each mode of the drive mode switch (NORMAL, SPORT, ECO) to 
TCM (CVT models), ECM (M/T models), EPS control unit and the A/C auto amp via CAN commu-
nication.

ECM

Based on the mode signals received from TCM (CVT models) or multi display unit (M/T models) via 
CAN communication, changes over the throttle position and other characteristics.

TCM

Based on the mode signals received from the multi display unit via CAN communication, changes 
over the gear shift line and other characteristics.

EPS control unit

Based on the mode signals received from the multi display unit via CAN communication, changes 
over the steering assist characteristic.

A/C auto amp

Based on the ECO mode signal received from the multi display unit via CAN communication, 
changes over the set temperature correction.

JSNIA3225ZZ

Item

Display content

Display

NORMAL mode

• Displays the input voltage to the multi display unit in 5 

grades.

• Displays the engine torque in 5 grades.

AVA1251

Revision: 2011 October

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DMS

COMPONENT PARTS

DMS-5

< SYSTEM DESCRIPTION >

[INTEGRATED CONTROL SYSTEM]

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SPORT mode

Displays the boost pressure in 5 grades.

ECO mode

Displays the instantaneous fuel consumption in 5 grades.

Item

Display content

Display

AVA1257

AVA1254

Revision: 2011 October

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< SYSTEM DESCRIPTION >

[INTEGRATED CONTROL SYSTEM]

SYSTEM

SYSTEM

System Description

INFOID:0000000007577721

SYSTEM DIAGRAM

• The multi display unit transmits the operation status of the drive mode switch to other units via CAN commu-

nication as the mode signal (refer below).

- NORMAL: ON/OFF
- SPORT: ON/OFF
- ECO: ON/OFF
• Based on the mode signals received from TCM (CVT models) or multi display unit (M/T models) via CAN

communication, ECM changes over the throttle position and other characteristics.

• Based on the mode signals received from the multi display unit via CAN communication, TCM changes over

the gear shift line and other characteristics.

• Based on the mode signals received from the multi display unit via CAN communication, EPS C/U changes

the steering assist characteristic.

• Based on the ECO mode signal received from the multi display unit via CAN communication, the A/C auto

amp changes over the set temperature correction.

CONTROL DESCRIPTION

• The drive mode switch in the controller of the multi display unit is used to change over the vehicle mode and

thus change the control characteristics for the engine, transaxle, steering, and air conditioner.

Function Apply List

• With the NORMAL mode as the base mode, the control of vehicle characteristics is changed over to the fol-

lowing modes.

- SPORT: The control characteristics for the engine, transaxle, and steering system are changed so that a

sporty feel is created in the driving behavior.

- ECO: The control characteristics for the engine, transaxle, and automatic air conditioner are changed to help

improve the practical fuel economy.

JPNIA1861GB

MR16DDT

M/T

CVT

SPOR

T

S

ENGINE

×

×

CVT

×

STEERING

×

×

ECO

ENGINE

×

×

CVT

×

AIR CONDITIONER

×

×

Revision: 2011 October

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DMS

SYSTEM

DMS-7

< SYSTEM DESCRIPTION >

[INTEGRATED CONTROL SYSTEM]

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ENGINE, TRANSAXLE, STEERING, AIR CONDITIONER CONTROL

• For details on the engine control, refer to 

EC-58, "INTEGRATED CONTROL SYSTEM : System Descrip-

tion"

.

• For details on the transaxle control, refer to 

TM-98, "INTEGRATED CONTROL SYSTEM : System Descrip-

tion"

.

• For details on the steering control, refer to 

STC-7, "EPS SYSTEM : System Description"

.

• For details on the air conditioner control, refer to 

HAC-18, "ECO Mode Control"

.

Control item

Control mode

Control

SPORT

NORMAL

ECO

ENGINE

Throttle position charac-
teristic

×

Half open

Improves the engine response to acceler-
ation pedal operation and enhances the 
torque feel.

×

Late open-

ing

Accelerates gently to assist in ECO driv-
ing.

Speed limiter for throttle 
position

×

Controls the throttle position to a smaller 
level than NORMAL to help improve the 
practical fuel consumption.

TRANSAXLE

High speed gear shift 
line

×

Keeps the engine speed at a high level 
and improves the acceleration dynamism 
and response.

Downshift upon braking

×

performs downshift upon braking before 
cornering to prevent a drop in the engine 
speed.

Cornering ratio hold

×

Helps the vehicle clear a curve smoothly 
by restricting shift changes during corner-
ing.

Low speed gear shift line

×

Improves the practical fuel economy by 
controlling the engine speed to a low level.

STEERING

Assist characteristic

×

Changes the steering assist characteristc 
to enhance a stable steering feel.

AIR CONDITIONER

Air inlet control

×

Reduces the engine load by optimizing the 
air conditioner control to a level that does 
not adversely affect the interior comfort 
and thus helps improve the practical fuel 
economy.

Blower fan control

×

Revision: 2011 October

2012 JUKE

DMS-8

< SYSTEM DESCRIPTION >

[INTEGRATED CONTROL SYSTEM]

HANDLING PRECAUTION

HANDLING PRECAUTION

NISSAN Dynamic Control System

INFOID:0000000007577722

• The engine torque, engine power, boost pressure, and instantaneous fuel consumption are provided for

information purposes only. They are not intended to prompt the driver to adjust driving style. The readings
may be slightly delayed relative to the actual vehicle behaviors. This is not a malfunction.

• The voltmeter reading cannot be used as an indicator for battery replacement because it indicates the input

voltage to the multi display unit, not the battery voltage.

• The ECO information screen is operable only while the vehicle is stopped.
• If no time setting is performed, the daily and weekly fuel consumption history data are not displayed.
• The readings may differ from the actual values depending on driving conditions.

Revision: 2011 October

2012 JUKE

DMS

MULTI DISPLAY UNIT

DMS-9

< ECU DIAGNOSIS INFORMATION >

[INTEGRATED CONTROL SYSTEM]

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ECU DIAGNOSIS INFORMATION

MULTI DISPLAY UNIT

List of ECU Reference

INFOID:0000000007577723

ECU

Reference

Muiti display unit

AV-146, "Reference Value"

AV-148, "DTC Inspection Priority Chart"

AV-149, "DTC Index"

Revision: 2011 October

2012 JUKE

DMS-10

< WIRING DIAGRAM >

[INTEGRATED CONTROL SYSTEM]

INTEGRATED CONTROL SYSTEM

WIRING DIAGRAM

INTEGRATED CONTROL SYSTEM

Wiring Diagram

INFOID:0000000007577724

For connector terminal arrangements, harness layouts, and alphabets in a 

 (option abbreviation; if not

described in wiring diagram), refer to 

GI-12, "Connector Information"

.

JRNWC1250GB

Revision: 2011 October

2012 JUKE

DMS

DIAGNOSIS AND REPAIR WORK FLOW

DMS-11

< BASIC INSPECTION >

[INTEGRATED CONTROL SYSTEM]

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BASIC INSPECTION

DIAGNOSIS AND REPAIR WORK FLOW

Work Flow

INFOID:0000000007577725

DESCRIPTION OF TROUBLE DIAGNOSIS FLOWCHART

DETAILS OF TROUBLE DIAGNOSIS FLOWCHART

1.

OBTAIN INFORMATION ABOUT SYMPTOM

Interview the customer to obtain as much information as possible about the conditions and environment under
which the malfunction occurs.

>> GO TO 2.

2.

CHECK SYMPTOM

• Check the symptom based on the information obtained from the customer.
• Check if any other malfunctions are present.

>> GO TO 3.

3.

CONSULT SELF-DIAGNOSIS

1.

Perform “MULTI DISPLAY” “self diagnosis” by connecting CONSULT.

2.

When DTC is detected, follow the instructions below:

-

Record DTC and Freeze Frame Data.

NOTE:
If “CAN COM CIRC [U1000]” is displayed, start the diagnosis from the CAN communication system. Refer to

AV-153, "Diagnosis Procedure"

.

Is any DTC No. displayed?

YES

>> GO TO 4.

NO

>> GO TO 5.

4.

DTC/SYSTEM DIAGNOSIS

JSNIA4500GB

Revision: 2011 October

2012 JUKE

DMS-12

< BASIC INSPECTION >

[INTEGRATED CONTROL SYSTEM]

DIAGNOSIS AND REPAIR WORK FLOW

Perform a DTC/system diagnosis and repair or replace any malfunctioning part.

>> GO TO 6.

5.

PERFORM DIAGNOSIS BY SYMPTOM

Perform a diagnosis by symptom and repair or replace any malfunctioning part.

>> GO TO 6.

6.

FINAL CHECK

Check that the multi display unit functions normally.

Does it operate normally?

YES

>> End of trouble diagnosis

NO

>> GO TO 2.

Revision: 2011 October

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DMS

MULTI DISPLAY UNIT

DMS-13

< REMOVAL AND INSTALLATION >

[INTEGRATED CONTROL SYSTEM]

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REMOVAL AND INSTALLATION

MULTI DISPLAY UNIT

Exploded View

INFOID:0000000007577726

REMOVAL

Refer to 

IP-11, "Exploded View"

.

DISASSEMBLY

Removal and Installation

INFOID:0000000007577727

REMOVAL

Refer to 

IP-11, "Exploded View"

.

CAUTION:

• When performing the work, use a shop cloth to protect the parts from damage.
• Always fix the harness clamp in position.

INSTALLATION

Install in the reverse order of removal.

1.

Silencer tape

2.

Multi display unit

3.

Silencer tape

4.

Clip

5.

Control finisher

JPNIA1860ZZ

Revision: 2011 October

2012 JUKE

 

 

 

 

 

 

 

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