Nissan Juke (2012 year). Service Repair Manual - part 62

Preload Torque ......................................................

Backlash ................................................................

Companion Flange Runout ....................................

PRECAUTION ............................................

REAR PROPELLER SHAFT: 3Ff16-ETJ75

122

PRECAUTIONS ...............................................

122

Service Notice or Precautions for Rear Propeller
Shaft ......................................................................

122

SYMPTOM DIAGNOSIS ............................

123

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .........................

123

NVH Troubleshooting Chart ..................................

123

PERIODIC MAINTENANCE ......................

124

REAR PROPELLER SHAFT ...........................

124

Inspection ..............................................................

124

REMOVAL AND INSTALLATION .............

125

REAR PROPELLER SHAFT ...........................

125

Exploded View .......................................................

125

Removal and Installation .......................................

125

Inspection ..............................................................

127

SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................

129

SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................

129

General Specifications ...........................................

129

Propeller Shaft Runout ..........................................

129

Revision: 2011 October

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Journal Axial Play ..................................................

129

REAR FINAL DRIVE: RTVS

PRECAUTION ............................................

130

PRECAUTIONS ...............................................

130

Service Notice or Precautions for Rear Final Drive ..

130

PREPARATION ..........................................

131

PREPARATION ...............................................

131

Special Service Tools ............................................

131

Commercial Service Tools .....................................

133

SYSTEM DESCRIPTION ...........................

135

STRUCTURE AND OPERATION ....................

135

Sectional View .......................................................

135

Electric controlled coupling ....................................

135

SYMPTOM DIAGNOSIS ............................

136

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................

136

NVH Troubleshooting Chart ..................................

136

PERIODIC MAINTENANCE .......................

137

REAR DIFFERENTIAL GEAR OIL ..................

137

Inspection ..............................................................

137

Draining .................................................................

137

Refilling ..................................................................

137

REMOVAL AND INSTALLATION ..............

138

FRONT OIL SEAL ...........................................

138

Exploded View .......................................................

138

Removal and Installation .......................................

138

SIDE OIL SEAL ...............................................

143

Exploded View .......................................................

143

Removal and Installation .......................................

143

ELECTRIC CONTROLLED COUPLING .........

145

Exploded View .......................................................

145

Removal and Installation .......................................

145

ELECTRIC CONTROLLED COUPLING OIL
SEAL .................................................................

149

Exploded View ......................................................

149

Removal and Installation .......................................

149

UNIT REMOVAL AND INSTALLATION ...

151

REAR FINAL DRIVE ASSEMBLY ...................

151

Exploded View ......................................................

151

Removal and Installation .......................................

151

UNIT DISASSEMBLY AND ASSEMBLY ..

154

ELECTRIC CONTROLLED COUPLING ..........

154

Exploded View ......................................................

154

Disassembly ..........................................................

155

Assembly ..............................................................

156

CENTER STEM ASSEMBLY ...........................

158

Exploded View ......................................................

158

Disassembly ..........................................................

159

Assembly ..............................................................

160

Adjustment ............................................................

162

Inspection ..............................................................

166

DRIVE PINION ..................................................

168

Exploded View ......................................................

168

Disassembly ..........................................................

169

Assembly ..............................................................

170

Adjustment ............................................................

172

Inspection ..............................................................

173

SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................

175

SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................

175

General Specification ............................................

Drive Gear Runout ................................................

Preload Torque .....................................................

Backlash ...............................................................

Companion Flange Runout ...................................

Revision: 2011 October

2012 JUKE

PRECAUTIONS

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< PRECAUTION >

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DLN

PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000007580131

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Service Notice or Precautions for Transfer

INFOID:0000000007580132

• After overhaul refill the transfer with new transfer oil.
• Check the oil level or replace the oil only with the vehicle parked on level surface.
• During removal or installation, keep inside of transfer clear of dust or dirt.
• Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern. Fit-

ting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause lon-
gitudinal vibration.

• Disassembly should be done in a clean work area.
• Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal

parts from becoming contaminated by dirt or other foreign matter.

• Check for the correct installation status prior to removal or disassembly. If matching marks are required, be

certain they do not interfere with the function of the parts when applied.

• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or

reassembly.

• Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them

with a new one if necessary.

• Gaskets, seals and lock nuts should be replaced any time when the transfer is disassembled.
• When replacing the parts, use the genuine parts.
• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight-

ening sequence is specified, use it.

• Observe the specified torque when assembling.
• Clean and flush the parts sufficiently and blow-dry them.
• Never damage sliding surfaces and mating surfaces.

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PRECAUTIONS

• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere

with the operation of the transfer.

• When loosening pinion lock nut, replace collapsible spacer.
• Dispose of the waste oil using the methods prescribed law, ordinance, etc., after replacing transfer oil.
• After removing transfer assembly from the vehicle, when replace transfer case oil seals (right and left).

NOTE:
Transfer case oil seals (right and left) cannot be replaced on vehicle, because there is not enough room.

Revision: 2011 October

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PREPARATION

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PREPARATION

Special Service Tools

INFOID:0000000007580133

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

ST33200000
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

Removing inner race of ring gear bearing
(right).

KV381054S0
(J-34286)
Puller

• Removing drive shaft oil seal.
• Removing drive pinion oil seal.

ST33230000
(J-25805-01)
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.

• Installing drive shaft oil seal.
• Installing outer race of pinion bearing (rear).

ST3127S000
(J-25765-A)
Preload gauge

Measuring pinion bearing preload and total
preload.

ST35272000
(J-26092)
Drift
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.

Installing inner race of pinion bearing (front).

ST37830000
(

—

)

Drift
a: 39 mm (1.54 in) dia.
b: 62 mm (2.44 in) dia.

Installing outer race of pinion bearing (front).

ZZA1002D

ZZA0601D

ZZA1046D

ZZA0503D

ZZA0978D

ZZA0836D

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PREPARATION

Commercial Service Tools

INFOID:0000000007580134

ST27863000
(

—

)

Drift
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.

Installing transfer case oil seal (left).

ST35271000
(J-26091)
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.

Installing transfer case oil seal (right).

Tool number
(Kent-Moore No.)
Tool name

Description

ZZA0832D

ZZA0811D

Tool name

Description

Replacer

• Remove inner race of ring gear bearing

(left).

• Remove inner race of ring gear bearing

(right).

• Remove inner race of pinion bearing (front).

Drift
a: 54 – 55 mm (2.13 – 2.17 in) dia.
b: 51 – 52 mm (2.01 – 2.05 in) dia.
c: 85 mm (3.35 in) or more

Install inner race of ring gear bearing (left).

Drift
a: 64 – 66 mm (2.52 – 2.60 in) dia.
b: 60 – 62 mm (2.36 – 2.44 in) dia.
c: 50 mm (1.97 in) or more

Install inner race of ring gear bearing (right).

Drift
a: 60 – 61 mm (2.36 – 2.40 in) dia.
b: 57 – 58 mm (2.24 – 2.28 in) dia.
c: 85 mm (3.35 in) or more

Compressing ring gear assembly with ring
gear bearing.

ZZA0700D

S-NT117

Revision: 2011 October

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PREPARATION

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DLN

Drift
a: 73 – 74 mm (2.87 – 2.91 in) dia.
b: 70 – 71 mm (2.76 – 2.80 in) dia.
c: 30 mm (1.18 in) or more

Compressing ring gear assembly with ring
gear bearing.

Puller

Remove companion flange.

Drift
a: 53 – 56 mm (2.09 – 2.13 in) dia.
b: 48 – 51 mm (1.81 – 2.01 in) dia.

Installing drive pinion oil seal.

Drift
a: 55 mm (2.17 in) dia. or more

Installing transfer case oil seal (left).

Tool name

Description

S-NT117

ZZA0119D

S-NT474

ZZA0882D

Revision: 2011 October

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< SYSTEM DESCRIPTION >

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COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000007580135

ABS actuator and electric unit (con-
trol unit)
Refer to

TROL SYSTEM :
Component Parts Location"

ECM
Refer to

EC-16, "ENGINE CON-

Front wheel sensor
Refer to

SYSTEM : Component Parts Loca-
tion"

TCM
Refer to

TM-69, "CVT CONTROL

Combination meter
Refer to

MWI-5, "METER SYSTEM :

Component Parts Location"

AWD warning lamp
(In combination meter)

AWD mode indicator lamp (AWD-V)
(In combination meter)

AWD mode indicator lamp (AWD)
(In combination meter)

Torque distribution indicator
(In combination meter)

10. Steering angle sensor

Refer to

11.

Rear wheel sensor
Refer to

DLN-14, "Operation Principle"

12. AWD mode switch

13. AWD control module

14. AWD solenoid

(Inside rear final drive)

15. Electric controlled coupling

(Inside rear final drive)

16. Electric controlled coupling tempera-

ture sensor
(Inside rear final drive)

Instrument driver lower panel

Under front (left side) seat

Rear final drive assembly

JSDIA2371GB

Revision: 2011 October

2012 JUKE

COMPONENT PARTS

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Component Description

INFOID:0000000007580136

AWD Control Module

INFOID:0000000007580137

• AWD control module controls driving force distribution by signals from each sensor from front wheel driving

mode (100:0) to 4-wheel driving mode (50:50).

• Driving torque between both rear wheels is automatically controlled between 100:0 and 0:100 during accel-

eration and cornering.

• Make the vehicle fail-safe condition if malfunction is detected in AWD system. For fail-safe function, refer to

DLN-29, "Fail-safe"

• AWD actuator relay is integrated with AWD control module, and supplies AWD solenoid with voltage.
• Self-diagnosis can be done with CONSULT.

AWD Solenoid

INFOID:0000000007580138

AWD solenoid is integrated with each electric controlled coupling, and controls electric controlled couplings by
command current from AWD control module.

Electric Controlled Coupling

INFOID:0000000007580139

Electric controlled couplings are integrated with rear final drive and transmits driving force to rear drive shaft.
For operation, refer to

Electric Controlled Coupling Temperature Sensor

INFOID:0000000007580140

• Electric controlled coupling temperature sensor is integrated with each electric controlled coupling.
• Electric controlled coupling temperature sensor detects the electric controlled coupling temperature and

transmits a signal to AWD control module.

Component parts

Reference/Function

AWD control module

DLN-11, "AWD Control Module"

AWD solenoid

DLN-11, "AWD Solenoid"

Electric controlled coupling

DLN-11, "Electric Controlled Coupling"

Electric controlled coupling temperature sensor

DLN-11, "Electric Controlled Coupling Temperature Sensor"

AWD mode switch

DLN-12, "AWD Mode Switch"

AWD warning lamp

DLN-12, "AWD Warning Lamp"

AWD mode indicator lamp (AWD-V, AWD)

DLN-12, "AWD Mode Indicator Lamp"

Torque distribution indicator

DLN-12, "Torque Distribution Indicator"

ABS actuator and electric unit (control unit)·

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

BRC-10, "Wheel Sensor and Sensor Rotor"

Wheel sensor

Yaw rate/side/decel G sensor

BRC-12, "Yaw Rate/Side/Decel G Sensor"

ECM

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

EC-22, "Accelerator Pedal Position Sensor"

Accelerator pedal position sensor

TCM

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

Combination meter

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to

Steering angle sensor

Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to